Migration solutions with simatic pcs 7

Siemens AG 2009 Migration solutions with the
SIMATIC PCS 7 Process Control System
Catalog ST PCS 7.2 • October 2009
SIMATIC PCS 7
Answers for industry.
Siemens AG 2009 Training for Automation and Process Control System Industrial Solutions Interactive Catalog CA 01
SIMATIC PCS 7 Process Control System Automation and Drives Information and ordering platform Totally Integrated Automation and Micro Automation SIMATIC HMI
Human Machine Interfaces SIMATIC NET
Industrial Communication TELEPERM M
AS 488/TMAutomation systems Only PDF (E86060-W3812-A100-A3-7600) Field instruments for Process Automation Siemens AG 2009 SIMATIC PCS 7
Migration solutions with the
SIMATIC PCS 7
Process Control System
TELEPERM M migration
Catalog ST PCS 7.2 · October 2009
The products and sys-tems described in this SIMATIC PCS / TISTAR migration
catalog are manufac- tured/distributed under ems from Siemens
application of a certified quality management system in accordance with DIN EN ISO 9001 (Certified Registration No. 1323-QM). The cer-tificate is recognized by all IQNet countries.
Bailey INFI 90/NET 90 migration
Supersedes:Catalog ST PCS 7.2 · July 2007 The products contained in this catalog Honeywell TDC migration
can also be found in the e-Catalog CA 01.
ABB Contronic P migration
your localSiemens branch ems from o
Siemens AG 2009 Invensys Triconex connection
Integration of third-party
controllers using PCS 7/OPEN OS
Integration of
Siemens AG 2009 Siemens ST PCS 7.2 · October 2008 Siemens AG 2009 Answers for industry.
Siemens Industry answers the challenges in the
manufacturing and the process industry as well as in
the building automation business. Our drive and automation
solutions based on Totally Integrated Automation (TIA) and
Totally Integrated Power (TIP) are employed in all kinds
of industry. In the manufacturing and the process industry.
In industrial as well as in functional buildings.
Siemens offers automation, drive, and The high quality of our products Check out the opportunities our low-voltage switching technology as sets industry-wide benchmarks. automation and drive solutions provide. well as industrial software from stan- High environmental aims are part of And discover how you can sustainably dard products up to entire industry solu- our eco-management, and we imple- enhance your competitive edge with us.
tions. The industry software enables our ment these aims consistently. Right industry customers to optimize the en- from product design, possible effects on tire value chain – from product design the environment are examined. Hence and development through manufacture many of our products and systems are and sales up to after-sales service. Our RoHS compliant (Restriction of Hazard- electrical and mechanical components ous Substances). As a matter of course, offer integrated technologies for the en- our production sites are certified ac- tire drive train – from couplings to gear cording to DIN EN ISO 14001, but to us, units, from motors to control and drive environmental protection also means solutions for all engineering industries. most efficient utilization of valuable Our technology platform TIP offers ro- resources. The best example are our bust solutions for power distribution.
energy-efficient drives with energy sav-ings up to 60 %.
Siemens ST PCS 7.2 · October 2008 Siemens AG 2009 ERP – Enterprise Resource Planning
MES – Manufacturing Execution Systems
SIMATIC PCS 7Process Control (DCS) Industrial Software for
• Design and Engineering • Installation and Commissioning • Modernization and Upgrade • Energy Management Motion Control System Computer Numeric Control Process Instrumentation Setting standards in
productivity and competitiveness.
Totally Integrated Automation.
Thanks to Totally Integrated Automation, Siemens is the only provider
of an integrated basis for implementation of customized automation
solutions – in all industries from inbound to outbound.
Siemens ST PCS 7.2 · October 2008 Siemens AG 2009 SIMATIC IT
SIMATIC WinCC SCADA System Industrial Ethernet Industrial Ethernet SIMATIC Controllers Safety Integrated Modular / Embedded / Human Machine Interface Low-Voltage Controlsand Distribution Industrial Ethernet SIMATIC Distributed I/O SINAMICS Drive Systems Totally
Integrated
Power
KNX GAMMA instabus TIA is characterized by its unique
The unique continuity is already
a defined characteristic at the
development stage of our products
It provides maximum transparency at and systems.
all levels with reduced interfacing re-quirements – covering the field level, The result: maximum interoperability – production control level, up to the cor- covering the controller, HMI, drives, up porate management level. With TIA to the process control system. This re- you also profit throughout the complete duces the complexity of the automation life cycle of your plant – starting with solution in your plant. You will experi- the initial planning steps through oper- ence this, for example, in the engineer- ation up to modernization, where we ing phase of the automation solution in offer a high measure of investment se- the form of reduced time requirements curity resulting from continuity in the and cost, or during operation using the further development of our products continuous diagnostics facilities of To- and from reducing the number of inter- tally Integrated Automation for increas- faces to a minimum.
ing the availability of your plant.
Siemens ST PCS 7.2 · October 2008 Siemens AG 2009 Integrated power distribution
from one source.
Totally Integrated Power.
Siemens ST PCS 7.2 · October 2008 Siemens AG 2009 IEC 61850
Processes /industrial automation Products and systems
Planning and system configuration
Electrical power distribution in Our portfolio comprises everything buildings requires integrated solutions. from engineering tools to the matching Our response: Totally Integrated Power. hardware: from switchgear and This means innovative and integrated, distribution systems for medium volt- interface-optimized products and age to transformers, from switching systems which have been optimally and circuit-protection devices to coordinated and complemented with low-voltage switchgear and busbar communication and software modules trunking systems, as far as to the small that link power distribution to building distribution board and the wall outlet. automation or industrial automation. It goes without saying that both the Totally Integrated Power accompanies medium-voltage switchgear, which power distribution projects from one requires no maintenance, and the end to the other. From A to Z. low-voltage switchgear are type-tested, From the planning to the building's use: and their busbar connections, too. Totally Integrated Power offers signifi- Comprehensive protection systems cant advantages in every project ensure the safety of man and machine stage and to everyone involved in the at any time.
project – the investors, electrical plan-ning engineers, electricians, users and building facility managers.
Siemens ST PCS 7.2 · October 2008 Siemens AG 2009 SIMATIC PCS 7
process control system
If a company wishes to strengthen its position in the
market, it is essential to react flexibly and rapidly to
new market requirements, while keeping interruptions
in current operation down to a minimum. This is the
strength of the SIMATIC PCS 7 process control system
from Siemens. As a corner pillar of the Totally Inte-
grated Automation concept, SIMATIC PCS 7 constitutes
a uniform complete system which surpasses the capa-
bilities of previous systems and satisfies all demands
placed on the process control technology – one control
system for all industries and applications.
With SIMATIC PCS 7 we are committed to expanding the
competitive advantages of customers throughout the
complete lifecycle of their industrial plants. The SIMATIC
PCS 7 process control system provides advantages in the
areas of:
- Security
- Innovation
- Global network of experts
Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 Siemens has been offering a wide range of
innovative migration products and solutions
for its globally proven systems for many
years already. Right from the beginning, the
maxim of Siemens' migration strategy is to
modernize the existing installed basis in
steps and without completely changing the
system – if possible without a plant shut-
down or with minimum production down-
times. Siemens therefore supports
customers' endeavors to achieve long-term
safeguarding of investments together with
maximization of their return on assets.
Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 Siemens Migration Strategy
- Replaces old HMI - Improved process control - Plant/product future - Replaces batch system - Planned modernization - Advanced process control & - Replaces controller asset management - Gateway to SIMATIC PCS 7 - Maintenance budget I/O field connection
- Maintenance & modernization - Investment budget - Further use of I/Os - Expansion & improvement - Field connection elements for - Renewal/replacement with - Production time state-of-the-art technology - Available downtime Globalization and incessantly increasing Experience has shown that the success Therefore Siemens does not consider its competitive pressures are forcing com- of migration is largely determined by task to simply be the complete replace- panies to continuously increase produc- providing a technical solution that opti- ment of an existing system, but in close tivity and shorten product time to mar- mally matches the customer require- collaboration together with customers ket. To this end, it is necessary to ments and the customer's plant. Mini- and their system integrators of an indi- continuously optimize engineering pro- mization of the technical and financial vidual, future-oriented solution based cedures and the process, and to simulta- risks together with safeguarding of in- on the state-of-the-art SIMATIC PCS 7 neously consider new industrial require- vestments for as long a period as possi- process control system - always under ments and directives.
ble are always fundamental aspects. Today, many systems and plants must The different lifecycles of the various • Step-by-step system innovation
be expanded and modernized to ensure system components must also be con- that companies can continue to provide sidered, which currently vary from • Adaptable to the specific conditions
products meeting market requirements. 5 years for PC-based workstations, However, since the installed basis of 15 years for controllers, up to 25 years hardware, application software and or more for input/output components • Flexible according to production
know-how of the operating and mainte- nance engineers represents an enor-mous value, the safeguarding of invest-ments for companies operating the plants is always assigned a high priority during all modernization plans. Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 SIMATIC PCS 7
engineering dataof old OS Linking of existingI/O modules toPCS 7/AS Field Termination Migration services in every step of migration project Step-by-step migration with the right products and services Portfolio of the migration products
products and technologies which are Thus DBA enables system-supported even more efficient. A good example of migration of uniform operator system Siemens already recognized the signifi- this principle is "Database Automation" data from different output systems. cance of migration for process automa- (DBA). Using DBA and a plug-in interface, The results are uniform software quality, tion at an early point in time, and has it is possible to download configuration security, and traceability. offered a wide range of innovative mi- data and to display and configure it using gration products and solutions for its a standardized user interface. The migration products can be catego- globally proven systems for many years rized as follows: already. Through consistent extension of this migration offering Siemens has be-come more and more capable of also modernizing legacy systems from other manufacturers with SIMATIC PCS 7. Right OS migration products Interface from SIMATIC PCS 7 OS Server to system bus from the start, the principle of Siemens' OS conversion tool (e.g. DBA) migration strategy is to modernize the Faceplate library existing installed base step-by-step with-out completely changing the system – Services for OS migration Tools/services for conversion of process pictures if possible without a plant shutdown or Services for AS migration Tools/services for function-based conversion of with minimum production downtimes. AS engineering data to SIMATIC PCS 7 In this manner, Siemens supports cus-tomers' endeavors to achieve long-term BATCH migration components Enables existing systems to use SIMATIC BATCH safeguarding of investments and maxi- Gateway between system bus of old system and mize return on assets.
SIMATIC PCS 7 (mainly for AS-AS communication) Engineering tool for gateway Data Base Automation
Reuse of old system I/Os or Field Reuse of I/Os (connection of old I/Os to SIMATIC PCS 7 Termination Assembly (FTA) automation systems, mostly for Siemens systems) Siemens' expertise in the migration sec- Field Termination Assemblies (FTAs) for field cabling tor has continuously grown. The experi-ence gained in numerous migration projects has been incorporated into new Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 Typical migration scenarios
The migration path that a user opts for depends on the specific technical and economic factors of each migration project. The migration products offer the modularity and flexibility required to implement different scenarios. Typical migration scenarios which can be implemented using these migra-tion products are described below: Scenario 1:
Scenario 2:
Scenario 3:
Replacement of existing HMI system
Expansion of existing plant
by a SIMATIC PCS 7 operator system
If the HMI (Human Machine Interface) The existing plant is initially retained, Bottlenecks in the provision of spare system is technically obsolete, if the and is modernized by expanding parts, insufficient support, and the stocking of spare parts is too expensive, with further sections/units with necessity for functional expansions if it no longer complies with current (e.g. fieldbus technology or IT integra- directives and standards for operator tion) can also force comprehensive workstations, or if functional expan- modernization of the old system using sions are required (e.g. IT integration), it the future-oriented SIMATIC PCS 7 pro- is possible to simply replace the existing cess control system. Conversion may HMI system with a SIMATIC PCS 7 oper- also be possible during operation. Fur- ator system. The controller with applica- ther use of the existing I/O level is sup- tion software and the process I/O are ported, and the investments made for wiring, hardware components or appli-cation engineering are safeguarded.
Advantages of this migration step:
Advantages of this migration step:
Advantages of this migration step:
• Minimum costs • Simple, step-by-step increase in • Increase in performance production capacity • Introduction of new technologies (e.g. PROFIBUS fieldbus, HMI) • Lengthening of service life of • Introduction of new technologies • Opening of system for IT world (e.g. PROFIBUS fieldbus, HMI) • New application possibilities • Lengthening of service life of • Opening of system for IT world • Opening of system for IT world • Together with scenario 1, enables • Reduction in number of system process control using a uniform oper- • Elimination of bottlenecks Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 With the future-oriented SIMATIC PCS 7 Development of further migration
process control system, innovative mi- products and tools
The migration of own process control gration solutions and services, many systems to SIMATIC PCS 7 is a matter of years of know-how in process automa- Through the development of flexible course for Siemens, and a significant tion and migration, as well as continu- migration solutions and services, com- component of the continued sup- ous worldwide servicing, Siemens prehensive sector know-how, migration plier/customer relationship. Siemens is demonstrates its expertise and offers experience developed over many years, additionally able to offer migration solu- the security of a reliable partner.
and worldwide support, Siemens has tions for process control systems from laid the foundation for the development other vendors, e.g. for systems from Migration Support Center
of migration solutions for third-party ABB, Bailey or Honeywell.
control systems. This allows users of Siemens has established several third-party control systems to take ad- Siemens works closely with the cus- Migration Support Centers which offer vantage of the globally leading SIMATIC tomer's system integrators when imple- customers further support for migration technology in order to safeguard their menting migration projects, for they projects in addition to product support: investments in new automation engi- have the know-how gained over many neering for the future.
years and exactly know the plant as well • Migration concepts as the customer's requirements. This partnership is a guarantee for the com- • Quotation preparation panies operating plants that they will receive an optimum migration solution. • Engineering/project management A further important aspect is that Siemens supports the migration prod-ucts as well as the standard products by means of product updating and cus-tomer support. A special strength of Siemens compared to other suppliers of migration solutions is the ability to offer customers long-term support through know-how, servicing and provision of components, spare parts and upgrades.
Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 TELEPERM M migration
Operator control and monitoring
Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 TELEPERM M migration
■ Overview
SIMATIC PCS 7 OS clients Industrial Ethernet AS 488 S cabinet AS 414/AS 416/AS 417 TM-EA with MIG II migration rack in TELEPERM M cabinet Configuration example for the migration from TELEPERM M to SIMATIC PCS 7 The TELEPERM M process control system from Siemens has The objective of the migration is to modernize the existing plat- proven itself worldwide in many different industry sectors in the form step-by-step without changing the system, and at the same past 25 years. More than 15 000 installed systems have proven time to guarantee past investments for as long as possible. For their performance, reliability and user-friendliness in many years this purpose, Siemens has been offering optimized migration so- of service, even under extreme operating conditions.
lutions for the transition from TELEPERM M to SIMATIC PCS 7 for a number of years already. The range of migration products cov- The installed platform of the old process control system repre- ers hardware and software components as well as services for sents an immense investment in hardware and application soft- converting application software, on-site conversions, and the ware as well as a wealth of valuable and complex know-how ac- migration of complete systems.
cumulated by operating and maintenance personnel.
At the beginning, TELEPERM M customers primarily chose the However, many users are now faced with the need to adapt their step-by-step modernization and functional expansion of individ- production operations to market requirements, which means ual components of the existing systems: having to expand or modernize their plants.
• Replacement of existing automation systems by future-com- SIMATIC PCS 7, the modern process control system, offers new patible automation systems under the premise of importing plants and plant expansions an open platform for modern, for- existing application software and I/O from TELEPERM M. ward-looking and economical automation solutions in all indus- • Replacement of operation and monitoring systems by opera- tor systems on the basis of SIMATIC PCS 7 • Integration of the distributed SIMATIC process I/Os Nowadays, direct migration of TELEPERM M to SIMATIC PCS 7 is dominant. Customers are committing totally to the SIMATIC system components that have been proven worldwide. They therefore profit on the one hand from the valuable properties of a modern process control system and the synergy effects pro-vided by Totally Integrated Automation (TIA). Siemens supports this trend by means of attractive migration products and opti-mized services for hardware and software conversion. Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 TELEPERM M migration
TELEPERM M Manual Collection
The TELEPERM M Manual Collection is available on CD. Up- dated manuals of current migration products are provided as For a migration project to succeed it is not enough just to have a electronic documentation together with the respective product. technical solution that is optimally adapted to the customer's In addition, they can also be downloaded from the Internet via needs and the individual conditions of the plant in question. "SIMATIC Guide Manuals" (see under "SIMATIC PCS 7 Process Equally important is the fast and punctual implementation of this Control System" under the heading "Migration"): solution at a high level of quality. This is where we support you optionally by means of: • Services for individual phases of the migration process, e.g. ■ Ordering data
AS conversion with retention of the I/Os or substitution of the TELEPERM M
operator systems including conversion of the user software.
• Complete migration of your plant as a service from a single Electronic manuals on CD, in 2 languages (German, English) Our migration specialists have extensive knowledge of the sys- C) Subject to export regulations: AL: N, ECCN: 5D992 tems technology behind TELEPERM M and SIMATIC PCS 7 and many years of experience in engineering, commissioning and service. They will analyze your plant, inform and advise you indi-vidually about the migration options and finally draw up a de- ■ More information
tailed quotation for your migration project. You can find detailed information, technical specifications and Short stoppage times call for exact planning, which is why our ordering data for individual TELEPERM M migration products in migration specialists join you in organizing and coordinating the the following sections: "Automation", "Engineering", "HMI" and smooth performance of all the activities itemized in the quota- For supplementary products, refer also to Catalog ST PCS 7.1 The user software represents a large portion of the total invest- (Add-ons for the SIMATIC PCS 7 Process Control System).
ment and know-how. Hence the quality of its conversion into the new system world is a key criterion for the migration's economic You can find additional information in the Internet at: In the course of the migration we provide you with fast and reliable conversion of your user software for use on the new SIMATIC PCS 7 system platform. In doing so we make allowance for sector-specific properties as well as special plant solutions. The modern tools that we have developed give you the benefit of consistent quality, reliability and verifiability. All the conversion steps performed are documented, as are the manual reconfigu-rations occasionally required.
Finally, we will draw up detailed documentation of your plant as soon as the re-start is completed. We even see to the proper dis-posal of any replaced system components.
For information, consulting, analysis and a quotation, please contact your local Siemens representative.
Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 TELEPERM M migration
■ Overview
The migration package PCS 7/TM-EA, which combines a For this reason, the different versions of the PCS 7/TM-EA SIMATIC PCS 7 automation system with the components re- migration package (AS 414-3 TM-EA, AS 416-2 TM-EA, quired for the connection to the TELEPERM-E/A distributed I/O AS 416-3 TM-EA and AS 417-4 TM-EA) are no longer offered as in one migration carrier MIG II, and the associated conversion standard products in the current Catalog ST PCS 7.2. The services offered for it have facilitated the gradual changeover PCS 7/TM-EA migration packages and their individual compo- from the TELEPERM-E/A I/O to the distributed SIMATIC PCS 7 nents, however, remain available in order that migration projects process I/O since 1999. based on PCS 7/TM-EA that have already started can be com-pleted or that the stocks of spare parts for plants already mi- If you assume that the process I/O of a process cell, grated with PCS 7/TM-EA can be built up.
including transmitters and actuators, should function for at least 10 years without a new loopcheck, then the preservation of the SIMATIC PCS 7 system components suitable for plant modern- TELEPERM-I/O in an upcoming migration project appears less ization can be found in the chapters "Automation Systems" and attractive today than in the past. "Process I/O" of the ST PCS 7 Catalog.
With a view to the discontinuation of the TELEPERM-I/O products announced for 2014, we therefore now recommend that you give immediate priority during plant modernization to the complete replacement of existing TELEPERM M automation systems and I/Os with corresponding SIMATIC PCS 7 system components and new software. Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 TELEPERM M migration
Operator control and monitoring PCS 7/TM OS
■ Overview
■ Design
SIMATIC PCS 7 Industrial Workstation V7.1
OS Clients
The SIMATIC PCS 7 industrial workstations V7.1 with basic com- munication Ethernet (BCE) and the Windows XP Profes- sional/Server 2003 operating system from the SIMATIC PCS 7 Catalog ST PCS 7 can be used as basic hardware for • PCS 7/TM-OS single stations (single station systems) PCS 7/TM-OS
• PCS 7/TM-OS servers and clients (multi-user systems) They can be expanded depending on their use and on the de- - PCS 7 OS Software Server fined scope of delivery by means of: or OS Software Redundant Server Pack Hardware platform: • SIMATIC PCS 7 OS software V7.1 - Coupling Package SIMATIC PCS 7Industrial Workstation, • Components for connecting to the TELEPERM M CS 275 plant PCS 7/TM-OSOption: PCS 7/TM-OCX (NORA) bus (interface module, local bus connecting cable and PCS 7/TM-OS coupling package) • Signal module • PCS 7/TM-OCX (NORA) V4.1 program package Furthermore, supplementary/expansion components such as network cables, keyboards, multi-monitor graphics cards, pro- cess monitors, redundant terminal bus adapters or smart card readers from the Section "SIMATIC PCS 7 Industrial Workstation" The PCS7/TM-OS operator systems offered in this catalog can of the current SIMATIC PCS 7 Catalog ST PCS 7 are relevant for be used for the migration of older operator systems of the configuration of PCS 7/TM-OS Components from the section TELEPERM M. This is simply done by replacing the OS 252, "Redundant Operator Systems" in the "Operator System" chapter OS 26x or OS 52x operator systems already installed in existing of the same catalog can also be used.
TELEPERM M process cells/units with the SIMATIC PCS 7 oper- ator systems, which are designed for connection to the TELEPERM M plant bus CS 275. The SIMATIC PCS 7 Industrial Workstation with BCE, server version, with its associated expansion components typical for servers, already meets all the requirements for dual-channel operation of the PCS 7/TM-OS. The PCS 7/TM-OS operator system with dual-channel functional- Interfacing to the SIMATIC PCS 7 Industrial Ethernet plant bus ity, which is designed to be operated simultaneously on the can also be implemented via CP 1613 A2 as an alternative to TELEPERM M CS 275 plant bus and the PCS 7 Industrial Ether- BCE communication. The interfacing via CP 1613 A2 is only re- net plant bus, can be used in combination with the GT104CS quired for communication with more than 8 automation systems gateway (see section on "Communication") to effectively link and when using redundant automation systems. existing TELEPERM M process cells to SIMATIC PCS 7 process cells.
SIMATIC PCS 7 Industrial Workstations with BCE communication can be subsequently upgraded to CP 1613 communication. To The cross-bus communication load can be skillfully shared with this end, in addition to the CP 1613 A2 module, they require ei- this combination: ther the S7-1613 communication software or S7-REDCONNECT. • The PCS 7/TM-OS operator system with dual-channel func- In contrast to the S7-1613, the S7-REDCONNECT communica- tionality handles tion software also supports communication with redundant auto- - AS-OS communication with the automation systems on the mation systems. For additional information, refer to Catalog CS 275 and Industrial Ethernet plant buses, as well as ST PCS 7, Chapter "Operator System", Section "Redundant - time-of-day synchronization for the TELEPERM M unit • The GT104CS gateway permits cross-bus AS-AS communica- The PCS7/TM-OS operator systems can be used as display and control components for the following TELEPERM M automation systems: • AS 230, AS 230 K • AS 235, AS 235 K, AS 235 H • AS 388/TM and AS 488/TM • SIMATIC S5-150U/S5-155U on the CS 275 plant bus Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 TELEPERM M migration
Operator control and monitoring PCS 7/TM OS
PCS 7/TM-OCX (NORA) V4.1 program package
PCS 7/TM-OS V4.1 coupling package
The "PCS 7/TM-OS coupling package for AS 23x/AS x88" en-ables SIMATIC PCS 7 operator systems to exchange information with the following automation systems via the CS 275 plant bus: • AS 230, AS 230 K • AS 235, AS 235 K, AS 235 H • AS 388/TM, AS 488/TM • SIMATIC S5-150U/S5-155U The coupling package contains a bus-specific channel DLL and a TM Manager. The channel DLL adapts the TELEPERM M mes-sage frames to the OS-specific data structures and procedures by converting the protocol. The TM Manager is a configuration assistant that supports the following configuration functions: In accordance with the AS data defined in the Faceplate (here for the RN block) in the TELEPERM M NORA display (left) PROGRAF AS+/NT configuration tool, the ORPA import and the PCS 7 layout (right) function creates structured tags in the operator system for The PCS 7/TM-OCX (NORA) program package comprises: TELEPERM M standard and user blocks. The selection of pa-rameters to be imported can be modified using filters and a dia- • Faceplates for the standardized display of operable TELEPERM M AS function blocks in various hierarchy levels (icon display/group display/loop display) • Faceplates for the visualization of PCS 7 driver blocks of the In the operator system, the block import function creates block instances of the block types defined in PROGRAF AS+/NT for The faceplates for the AS standard function blocks are compa- TELEPERM M standard and user blocks. The selection of pa- rable with the standardized displays of the TELEPERM M rameters to be imported can be modified using filters and a dia- OS 525 operator system or with the SIMATIC PCS 7 faceplates. They are of multi-lingual design, i.e. the user can choose be- Connection Import tween the languages German, English and French. The related electronic documentation is supplied on CD in German and En- The connection import function generates connections in the TELEPERM M channel CS 275. It is possible to define here whether status and plain text messages are transmitted and a The process connection is made by linking the faceplate to the startup to the corresponding automation system is executed.
AS standard function block. The Object Control ActiveX (OCX) interactive graphics element performs the logic operation with Message Generator the process tags.
The Message Generator function determines the block in- As a result, the PCS7/TM-OCX (NORA) program package not stances which were imported into the operator system and gen- only makes the configuration of pictures easier, it also does erates messages for these in the AlarmLogging. The message much to simplify and speed up the entire OS configuration pro- texts can be parameterized. Message class and message type can be defined bit-specifically for MKS blocks.
For some AS standard function blocks the PCS 7/TM-OCX (NORA) program package offers not only faceplates in the The Batch Import function prepares the data for the internal data TELEPERM M NORA presentation but also faceplates in the of SIMATIC BATCH. SIMATIC BATCH can then communicate PCS 7 layout. Both faceplate types can be used simultaneously with the interface blocks in TELEPERM M automation systems in on the same computer. However, you can use the displays of the same manner as with SIMATIC PCS 7 automation systems.
only one block type for the function "Select display using pro-cess tag".
Coupling package upgrade/update to PCS 7/TM-OS V4.1
An upgrade package that also includes the PCS 7/TM-OCX pro-gram package is available to upgrade existing WinCC/TM V1.0x, PCS 7/TM-OS V2.x or V3.x coupling packages. One upgrade package is required for each SIMATIC PCS 7/TM-OS single sta-tion system, operator terminal or server. The Order No. of the up-grade must be selected according to the installed platform (PCS 7/TM-OS coupling package and/or PCS 7/TM-OCX (NORA) program package).
PCS 7/TM-OS V4.0 coupling packages can be economically up-graded to V4.1 by means of an update.
Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 TELEPERM M migration
Operator control and monitoring PCS 7/TM OS
Intelligent alarm management
■ Ordering data
The PCS 7/TM-OS coupling packages V4.1 support the intelli- OS single station
gent alarm management function of the SIMATIC PCS 7 operator corresponds to the SIMATIC PCS 7 Industrial Workstation, single station system V7.1. By means of intelligent alarm management, those version, in Catalog ST PCS 7 messages which are of less significance for safe and fault-free plant operation during specific plant statuses can be visually SIMATIC PCS 7
and audibly hidden. These messages are still logged and ar- ES/OS 547B BCE WXP
SIMATIC PC in 19" rack, without chived as before. This saves a noticeable amount of work for the monitor, keyboard or printer operators. Insignificant messages can be hidden in two ways: Core 2 Duo E6600 processor, • Dynamically, i.e. depending on preconfigured definition for up to 32 operating states (Smart Alarm Hiding) sound, SATA-RAID 1 with • Manually, with time limit 2 x 250 GB hard disks, graphics controller on board with dynamic In the case of Smart Alarm Hiding, the status (commissioning, video memory, DVD±RW IDE startup, service, etc.) of the unit is transferred to PCS 7/TM-OS burner, 3.5" floppy disk drive, by means the function block "SRAH" (Status Representation for optical mouse, 2 x 10/100/1000 Mbit/s Ethernet Alarm Hiding) and its status message. Depending on this status RJ45 (on board + network card of the process cell, messages which are irrelevant for the oper- with basic communication Ether- ator are hidden there. The function block for AS 23x and AS x88/TM with the fixed type Windows XP Professional name SRAH is a user block which can be downloaded to the cor- operating system MUI responding automation system during operation. It is supplied (German, English, French, Italian, Spanish, Chinese), on the software CD of PCS 7/TM-OS V4.1.
SIMATIC PC DiagMonitor diag-nostics software and SIMATIC PCS 7 ES/OS software V7.1 pre-installed; Restore DVDs Connecting systems with TELEPERM M basic functions to
Other items required: SIMATIC BATCH V7.1
• Interface module for CS 275 incl. Using the coupling packages for PCS 7/TM-OS it is possible to local bus connecting cable connect AS 23x or AS 488/TM automation systems, whose func- • SIMATIC PCS 7 OS software, tional process areas are automated with GF blocks of the basic single station V7.1 (for licensing) functions program package up to version V1.3 (6DS5305-8AA; • PCS 7/TM-OS V4.1 coupling released for delivery in 08/89), to SIMATIC BATCH V7.1. Con- nection takes place through the UNIB, TR1B and EM1B interface blocks, which are inserted in the AS structure. It can only be im- plemented with client/server-based multi-user systems. Single - PCS 7/TM-OCX (NORA) V4.1 station systems (single stations) are not suitable for this. The in-terface blocks enable SIMATIC BATCH to dock on in order to for- C) Subject to export regulations: AL: N, ECCN: 5D992 ward control strategies, setpoints and phase change commands to the master recipe phase, and to read its status. The dual-channel functionality of the operator system also sup-ports connection to SIMATIC BATCH, i.e. plant units can be used by different systems within a recipe. It is irrelevant for the recipe whether a plant unit is on a SIMATIC PCS 7 automation system or on a TELEPERM M automation system. This is a great advan-tage particularly with plant expansions.
Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 TELEPERM M migration
Operator control and monitoring PCS 7/TM OS
■ Ordering data
■ Ordering data
OS server
OS client
corresponds to the SIMATIC PCS 7 Industrial Workstation, corresponds to the SIMATIC PCS 7 Industrial Workstation, client version, server version, in Catalog ST PCS 7 in Catalog ST PCS 7 SIMATIC PCS 7
PCS 7 OS Client 547B WXP
OS server 547B BCE SRV03
SIMATIC PC in 19" rack, without SIMATIC PC in 19" rack, without monitor, keyboard or printer; monitor, keyboard or printer Core 2 Duo E6600 processor, Core 2 Duo E6600 processor, 2.4 GHz, 1 GB RAM (2 x 512 MB), 2.4 GHz, 2 x 1 GB RAM, sound, SATA 250 GB hard disk, graphics SATA-RAID 1 with 2 x 250 GB controller on board with dynamic hard disks, graphics controller on video memory, DVD-ROM IDE, board with dynamic video mem- 3.5" floppy disk drive, ory, DVD-ROM IDE, 3.5" floppy disk drive, optical mouse, Ethernet 10/100/1000 Mbit/s 2 x 10/100/1000 Mbit/s Ethernet (RJ45) on board for connection to RJ45 (on board for connection to terminal bus + PCI card with basic communication Ethernet for Windows XP Professional double-channel operation) operating system MUI (German, English, French, Italian, Windows Server 2003 operating Spanish, Chinese), system MUI (German, English, SIMATIC PC DiagMonitor diag- French, Italian, Spanish, Chi- nostics software and SIMATIC nese), SIMATIC PC DiagMonitor PCS 7 ES/OS Client software V7.1 diagnostics software and pre-installed; Restore DVDs SIMATIC PCS 7 OS server soft-ware V7.1 pre-installed; • without multi-monitor graphics Other items required: • with multi-monitor graphics card • Interface module for CS 275 incl. "2 Screens" local bus connecting cable • with multi-monitor graphics card • SIMATIC PCS 7 OS Software "4 Screens" Server V7.1 (for licensing) Other items required: • PCS 7/TM-OS V4.1 coupling • SIMATIC PCS 7 OS software Client V7.1 (for licensing) - For process visualization on the server: PCS 7/TM-OCX - PCS 7/TM-OCX (NORA) V4.1 Additional and expansion components
PCS 7/TM-OS V4.1
C) Subject to export regulations: AL: N, ECCN: 5D992 • PCS 7/TM-OS coupling package 6DS5 143-1AX
for AS 23x/AS x88bilingual (German, English)Type of delivery: Certificate of li-cense and authorization disk; software and electronic docu-mentation on CD PCS 7/TM-OCX (NORA) V4.1
6DS5 037-1AX
program package
Standardized displays for opera-
ble TELEPERM M AS function
blocks and for PCS 7 driver
blocks of the TELEPERM M I/Os,
trilingual (German, English,
French)
Type of delivery: Certificate of license and authorization disk; electronic documentation (Ger-man, English) and software on CD Note:
When the PCS 7/TM-OCX (NORA)
is used, a 6DS5 037-1AX pro-
gram package has to be ordered
for each single station system
(OS single station) and for each
operator terminal (OS client) of a
multi-user system. A program
package is also required for the
process visualization module if it
is used on the server.
Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 TELEPERM M migration
Operator control and monitoring PCS 7/TM OS
■ Ordering data
■ Ordering data
Coupling package upgrade
Subsequent expansion of S7 communications software for CP 1613
from PCS 7/TM-OS V4.0 to V4.1
for communication with redundant AS
consisting of software CD; without license for process coupling and SIMATIC NET PowerPack
S7-REDCONNECT/2008
Software for expansion of
Coupling package upgrade
S7-1613 to S7-REDCONNECT, from PCS 7/TM-OS
runtime software, in 2 languages V1.x/V2.x/V3.x to V4.1
(German, English), running under Comprising software CD and: Windows XP Professional / • Without license for process cou- Server 2003, single license for pling and PCS 7/TM-OCX 1 installation, software and elec-tronic manual on CD-ROM, • License for PCS 7/TM-OS license key on memory stick AS 23x/AS x88 coupling pack-age Components for OS connection to the CS 275 plant bus
Refer to following section "CS 275
• License for PCS 7/TM-OCX communication" • License for PCS 7/TM-OS C) Subject to export regulations: AL: N, ECCN: 5D992 AS 23x/AS x88 coupling pack-age and PCS 7/TM-OCX Note:
Further versions of the SIMATIC PCS 7 Industrial Workstation as well as
Interfacing to Industrial Ethernet plant bus,
supplementary/expansion components such as network cable, signal upgrading from BCE communication to CP 1613 communication
module, multi-monitor graphics cards, OS redundancy components, CP 1613 A2
smart card readers, keyboards or process monitors can be found in the PCI card for connection to Indus- SIMATIC PCS 7 Catalog ST PCS 7. In this catalog you can also select the trial Ethernet, with ITP and RJ45 SIMATIC PCS 7 OS software for the different versions of the PCS 7/TM op- erator station (OS single station, OS server or OS client).
Communications software for
CP 1613
■ More information
• SIMATIC NET S7-1613/2008 for Customized special configurations for
Industrial Ethernet PCS 7/TM-OS operator systems
(for S7 communication, except with redundant AS) We would be pleased to support you if you require a customized S7 communications software for configuration for the PCS 7/TM-OS systems. Please contact your CP 1613 A2/CP 1623, regional Siemens representative.
runtime software, in 2 languages (German, English), running under Windows XP Professional / Server 2003, single license for 1 installation, software and elec-tronic manual on CD-ROM, license key on memory stick S7-REDCONNECT/2008(for S7 communication with re-dundant AS) Software for fail-safe S7 commu-nication over redundant networks, for CP 1613 A2/CP 1623, runtime software, in 2 languages (German, English), running under Windows XP Professional / Server 2003, single license for 1 installation, software and elec-tronic manual on CD-ROM, license key on memory stick Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 TELEPERM M migration
PROGRAF AS
Interfacing to the SIMATIC PCS 7 plant bus In the case of the SIMATIC PCS 7 Industrial Workstations V7.1 single station/server versions offered below, the interfacing to the SIMATIC PCS 7 plant bus Industrial Ethernet is implemented OS clients
engineering station AS/OS
via RJ45 network card 10/100/1000 Mbit/s and Basic Communi- SIMATIC PCS 7 Industrial Workstation cation Ethernet (BCE). (Single Station/Server),N-PCI incl. local bus connecting cable An alternative to the BCE communication is the more powerful communication by means of CP 1613 A2/CP 1623 and the S7-1613/S7-REDCONNECT communications software. This is however only necessary for communication with more than 8 automation systems and when using redundant automation systems. SIMATIC PCS 7 Industrial Workstations with BCE communication PCS 7/TM OS
- PROGRAF AS+/NT can also be subsequently upgraded to CP 1613/1623 communi- - Coupling package PCS 7/TM-OS cation. To this end, in addition to the CP 1613 A2/CP 1623 - PCS 7 engineering software AS/OS module, they require either the S7-1613 communication software or S7-REDCONNECT. In contrast to the S7-1613, the S7-REDCONNECT communication software also supports communication with redundant automation systems.
The PROGRAF AS+/NT program package is a variant of the PROGRAF AS engineering software that can execute on the fol- Based on the SIMATIC PCS 7 Industrial Workstation, single sta- lowing operating systems: tion or server version, a universal • Windows NT 4.0 PCS 7/TELEPERM Engineering Station AS/OS can be imple- • Windows 2000 Professional mented by the addition of hardware and software components, which can then be used for the engineering of all subsystems • Windows XP Professional networked by means of TELEPERM M plant bus CS 275 and • Windows 2000 Server SIMATIC PCS 7 Industrial Ethernet plant bus.
• Windows Server 2003 As a component of a PCS 7/TELEPERM Engineering Station AS/OS V7.1, single station or server version, PROGRAF AS+/NT PCS 7/TELEPERM Engineering Station AS/OS V7.1
V4.03 can be used for: • Engineering, testing and commissioning of the automation The SIMATIC PCS 7 Industrial Workstations V7.1, single sta- tion/server versions are suitable as basic hardware for a - AS 230, AS 230 K PCS 7/TELEPERM Engineering Station AS/OS V7.1. These are - AS 235, AS 235 K, AS 235 H already equipped with interface modules for connection to the - AS 388/TM and AS 488/TM (incl. the der technical design plant bus and the terminal bus of SIMATIC PCS 7.
versions AS 488 S and AS 488 K) Detailed information on the technology, scope of delivery and or- • Software maintenance and documentation dering data of all versions of the SIMATIC PCS 7 Industrial Work-station V7.1 as well as options/expansions can be found in the A powerful function block diagram (FBD) editor with autorouter "SIMATIC PCS 7 Industrial Workstation" section of the current that can also represent dynamic values and curves, libraries for SIMATIC PCS 7 Catalog ST PCS 7. reusable elements, rational import and export functions, as well as practical commissioning and test functions offer you effective The expansion to a PCS 7/TELEPERM Engineering Station support for the graphical structuring, testing, optimizing and AS/OS V7.1 requires additional components: documentation of the user software of your TELEPERM M auto- • CS 275 interface module N-PCI and local bus connecting ca- mation systems. Structures of existing installed automation sys- ble (see section on "Communication") tems can be read into PROGRAF AS+/NT, re-compiled and then graphically processed or documented.
• Program package PROGRAF AS+/NT V4.03, Order No. 6DL5 255-1CX • PCS 7/TM-OS V4.1 coupling package for AS 23x/AS x88 PROGRAF AS+/NT V4.03 is still available for TELEPERM M migration projects, quoting Order No. 6DL5 255-1CX.
(for details, see section on "Operation and Monitoring") • SIMATIC PCS 7 Engineering Software AS/OS V7.1 with AS/OS Engineering unlimited POs and AS runtime license for 600 POs Note:
The SIMATIC PCS 7 Engineering Software AS/OS V7.1 is released for a
2-hour OS test mode. Continuous use in OS productive operation is not
possible.
The program package PCS 7/TM-OCX (NORA) V4.1 can also be used as an option (for details, see section on "Operation and Monitoring").
For the SIMATIC PCS 7 Engineering Software AS/OS V7.1 the number of configurable process objects or tags can be in-creased if required by adding SIMATIC PCS 7 Engineering PowerPacks (see SIMATIC PCS 7 Catalog ST PCS 7, Chapter "Engineering System", Section "ES Software").
Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 TELEPERM M migration
PROGRAF AS
■ Ordering data
Converting existing user software
Other items required: • Interface module for CS 275 incl. The user software represents a large portion of the total invest- local bus connecting cable ment and know-how. Hence the quality of its conversion into the • PROGRAF AS+/NT V4.03 pro- new system world is a key criterion for a migration's economic ef- gram package for configuration ficiency. We provide you with fast and reliable conversion of your of TELEPERM M AS 23x/AS x88 user software for use on the new SIMATIC PCS 7 system plat- • PCS 7/TM-OS V4.1 coupling form. In doing so we make allowance for sector-specific proper- package for AS 23x/AS x88 ties as well as special plant solutions. As a result of the modern • SIMATIC PCS 7 Engineering tools that we developed ourselves, you profit from software of Software AS/OS V7.1 for unlimit- constant quality, reliability and verifiability. All the conversion ed POs, incl. AS Runtime license steps performed are documented, as are the manual reconfigu- rations occasionally required.
• Optional: PCS 7/TM-OCX For quotations and additional information, please contact your regional Siemens representative.
Additional and expansion components
SIMATIC PCS 7 Engineering
■ Ordering data
Software AS/OS V7.1
AS/OS Engineering unlimited POs
PCS 7/TELEPERM Engineering Station AS/OS
and AS Runtime license for SIMATIC PCS 7 Industrial Workstation V7.1,
single station or server version
Software enabled for two-hour OS test mode, not to be used for SIMATIC PCS 7
OS productive operation ES/OS 547B BCE WXP
5 languages (German, English, SIMATIC PC in 19" rack, without French, Italian, Spanish), exe- signal module, monitor, keyboard cutes with Windows XP Professional or Windows Core 2 Duo E6600 processor, Server 2003, floating license for 2.4 GHz, 2 x 1 GB RAM, sound, SATA-RAID 1 with 2 x 250 GB Type of delivery: License key hard disks, graphics controller on memory stick, certificate of board with dynamic video mem- license including terms and con- ory, DVD±RW DVD burner, 3.5" floppy disk drive, optical mouse, 2 x 10/100/1000 Mbit/s Ethernet RJ45 (on board + network card For additional SIMATIC PCS 7 with basic communication Ether- Engineering PowerPacks see Catalog ST PCS 7, Chapter "Engi-neering System", Section "ES Soft- Windows XP Professional operating system MUI (German, English, French, Italian, Spanish, PCS 7/TM-OS V4.1 coupling
6DS5 143-1AX
package for AS 23x/AS x88
SIMATIC PC DiagMonitor diag- 2 languages (German, English) nostics software and SIMATIC Type of delivery: Certificate of PCS 7 ES/OS software V7.1 pre- License and authorization disk; installed; Restore DVDs software and electronic docu- SIMATIC PCS 7
OS server 547B BCE SRV03
PCS 7/TM-OCX (NORA) V4.1
6DS5 037-1AX
SIMATIC PC in 19" rack, without signal module, monitor, keyboard Standardized displays for opera- ble TELEPERM M AS function Core 2 Duo E6600 processor, blocks and for PCS 7 driver 2.4 GHz, 2 x 1 GB RAM, sound, blocks of the TELEPERM M I/Os, SATA-RAID 1 with 2 x 250 GB trilingual (German, English, hard disks, graphics controller on board with dynamic video mem- Type of delivery: Certificate of ory, DVD-ROM IDE, 3.5" floppy license and authorization disk; disk drive, optical mouse, electronic documentation (Ger- 2 x 10/100/1000 Mbit/s Ethernet man, English) and software on CD RJ45 (on board + PCI card with basic communication Ethernet) Windows Server 2003 operating C) Subject to export regulations: AL: N, ECCN: 5D992 system MUI (German, English, French, Italian, Spanish, Chi-nese), SIMATIC PC DiagMonitor diagnostics software and SIMATIC PCS 7 OS server soft-ware V7.1 pre-installed; Restore DVDs Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 TELEPERM M migration
PROGRAF AS
■ Ordering data
■ Ordering data
PROGRAF AS+/NT V4.03
Still available for Subsequent expansion of S7 communications software for CP 1613
Configuration software for TELEPERM M migra- for communication with redundant AS
TELEPERM M AS 23x/AS x88 automation systems, can be used 6DL5 255-1CX.
SIMATIC NET PowerPack S7-
with Windows NT 4.0/ 2000/ 2000 Server/ XP/ Server 2003 Software for expansion of S7-1613 to S7-REDCONNECT, Type of delivery: runtime software, in 2 languages • CD with program package in (German, English), running under German and English Windows XP Professional / • Software protection (dongle) Server 2003, single license for 1 installation, software and elec- Update PROGRAF AS+/NT
Still available for tronic manual on CD-ROM, V4.0x to current version
TELEPERM M migra- license key on memory stick tion, Order No. 6DL5 255-1CX00-4XX3.
Components for connection of the
AS/OS engineering station to the CS 275 plant bus
Upgrade PROGRAF AS+ Ver-
Still available for Refer to following section "CS 275 sion 2 or 3 (with Windows 3.11)
TELEPERM M migra- communication" to current version
with return of dongle A) Subject to export regulations: AL: N, ECCN: EAR99H Interfacing to Industrial Ethernet plant bus,
C) Subject to export regulations: AL: N, ECCN: 5D992 upgrading from BCE communication to CP 1613 communication
CP 1613 A2
Further versions of the SIMATIC PCS 7 Industrial Workstation, supple- PCI card for connection to mentary/expansion components such as network cables, keyboards, Industrial Ethernet, with ITP and multi-monitor graphics cards or process monitors, as well as additional SIMATIC PCS 7 engineering software, can be found in Catalog ST PCS 7.
PCI Express x1 card for connec-tion to Industrial Ethernet (10/100/1000 Mbit/s), with 2-port switch (RJ45) Communications software for
CP 1613 A2
• SIMATIC NET S7-1613/2008 for Industrial Ethernet(for S7 communication, except with redundant AS) S7 communications software for CP 1613 A2/CP 1623 runtime software, in 2 lan-guages (German, English), running under Windows XP Professional / Server 2003, single license for 1 installation, software and electronic manual on CD-ROM, license key on memory stick S7-REDCONNECT/2008(for S7 communication with redundant AS) Software for fail-safe S7 commu-nication over redundant net-works, for CP 1613 A2/CP 1623 runtime software, in 2 lan-guages (German, English), running under Windows XP Professional / Server 2003, single license for 1 installation, software and electronic manual on CD-ROM, license key on memory stick Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 TELEPERM M migration
■ Overview
■ Design
Through connection to the TELEPERM M CS 275 plant bus, The following picture and the associated product overview show PCS 7/TM-OS operator systems and engineering stations with the basic possibilities for the CS 275 connection of the engineer- PROGRAF AS+/NT have access to all types of the following au- ing/operator stations as well as the connection components re- tomation systems of an existing TELEPERM M plant: quired in each case. • AS 230, AS 235, AS 488/TM The N-PCI interface module that acts as a CS 275 interface is not • S5-150U, S5-155U yet integrated into the SIMATIC PCS 7 Industrial Workstations, single station or server versions, that can be used as the basic Characteristic features of the CS 275 bus architecture: hardware for an engineering/operator station. It must therefore • Participants within a local range or a cabinet group are con- be ordered separately and retrofitted there. nected together at distances up to 20 m by means of the 20-m The current N-PCI interface module can be used with • PCS 7/TM-OS V3.1 SP1 and later and • The transition from the 20-m local bus to the remote bus is made using inductive bus converters UI.
• PROGRAF AS+/NT V4.03 and later. • Up to 9 participants (each UI counts as 1 participant) can be It operates with 3.3 V and 5 V PCI bus signal voltage. The N-PCI connected into a local bus island using the 20-m local bus.
driver V1.4 or higher that it requires, is part of the scope of deliv- • The remote bus combines distributed systems/local bus is- ery of PCS 7/TM-OS in V3.1 SP1 or higher.
lands over distances up to 4 km.
• The local bus is redundant as standard, a redundant design for the remote bus is optional.
There are various possibilities for connecting the engineer- ing/operator stations to the CS 275 plant bus (see design) de- pending on the respective initial situation and on the type and scope of migration project.
Remote bus connection unit Remote bus connection unit AS cabinet TELEPERM M N-PCI connecting cable Basic possibilities for ES/OS connection to the CS 275 plant bus Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 TELEPERM M migration
Overview of connecting cables for ES/OS connection to the CS 275 plant bus
Connector
Number of Field of application
Order No.
type (see
To connect the N-PCI interface module to a Sub-D socket  0.3 m  ES 902  0.3 m  ES 902  6DS8 210-8MB remote bus connection unit (UI1, UI2 and Sub-D socket  3 m  ES 902  0.3 m  ES 902  6DS8 210-8MC Sub-D socket  5 m  ES 902  0.3 m  ES 902  6DS8 210-8SC To connect the N-PCI to a local bus island; Sub-D socket  0.5 m  cable end free connection to an existing ES 902 connec-tor, e.g. to UI or N-AS Sub-D socket  5 m  cable end free Sub-D socket  10 m  cable end free Sub-D socket  15 m  cable end free To connect the N-PCI to a local bus island; Sub-D socket  2.5 m  ES 902 connection on distributor (AV) in remote bus connection unit or TELEPERM M AS cabinet To extend a connecting cable 1, 2, 3 or 4 in Sub-D socket 0.3 m  Sub-D socket  0.3 m  order to connect more than two ES/OS sys- Sub-D plugtems to local bus island Sub-D socket 1,5 m  Sub-D socket  0.3 m  Sub-D socket 3 m  Sub-D socket  0.3 m  Sub-D socket 5 m  Sub-D socket  0.3 m  ■ Ordering data
■ Ordering data
N-PCI interface module
6DP1 724-8BA
Connecting cable between
for the ES/OS connection to the N-PCI and local bus island
CS 275 local bus, suitable for 3.3 V and 5 V PCI bus signal volt- with 2 connectors (1 Sub-D socket, 1 ES 902 for connection to AV); length: Preassembled connecting cables for ES/OS connection to the
CS 275 plant bus
6DS8 208-8KC
Connecting cable between
Connecting cable for connec-
N-PCI and remote bus connec-
tion of more than 2 systems
tion unit
with N-PCI to a local bus island
with 4 connectors (1 Sub-D (extended by any cable for the socket, 3 ES 902); for distances N-PCI connection via its Sub-D between N-PCI and UI1 up to: 6DS8 210-8MB
with 3 connectors (2 Sub-D sockets, 1 Sub-D plug for con- 6DS8 210-8MC
nection to other cables); 6DS8 210-8SC
length between the two Sub-D sockets: Connecting cable between
N-PCI and local bus island
6DS8 212-8MB
(ES 902 connector)
6DS8 212-8EC
with 1 connector (Sub-D socket) and one open cable end for con- 6DS8 212-8MC
nection to ES 902 connector; 6DS8 212-8SC
6DS8 211-8SB
ES 902 connector
6DS9 200-8AA
6DS8 211-8SC
for combination with CS 275 local 6DS8 211-8AD
bus connecting cables with open cable end, e.g. 6DS8 211-8.
6DS8 211-8ED
Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 TELEPERM M migration
■ Overview
■ Function
The Gateway GT104CS is capable of processing the cyclic data exchange between the TELEPERM M automation systems on the plant bus CS 275 and up to 32 SIMATIC PCS 7 automation sys-tems on the Industrial Ethernet plant bus. The CPU of a SIMATIC PCS 7 automation system can process transmitted or received data of at least 10 AKS- + 10 AKE- + 10 BKS- + 10 BKE-blocks in a 1s cycle. This corresponds to 280 analog values and 1280 binary values per second in each communication direction.
At the GT104CS gateway, the bus and bus node address are to be set on the plant bus CS 275 by means of DIP switches. For communication with the SIMATIC PCS 7 automation system, the gateway requires only a few parameters (IP address). The con-nection between the SIMATIC PCS 7 automation systems and the gateway is configured using the SIMATIC Manager. SIMATIC PCS 7 process cells on the Industrial Ethernet plant The necessary configuration work for this is minimal. For the bus can be linked perfectly with existing TELEPERM M process SIMATIC PCS 7 automation systems, function blocks for the cells on the CS 275 plant bus by a combination of the TELEPERM M standard functions AKS, BKS, AKE and BKE are PCS7/TM-OS operator system with dual-channel functionality also supplied, as well as a central communications block and GT104CS gateway. By means of the TM_LINK communications block and the GT104CS gateway, the AKS, BKS, AKE and BKE blocks of the SIMATIC PCS 7 automation systems communicate with the AKS, The cross-bus communication load can be evenly distributed: BKS, AKE and BKE blocks in the TELEPERM M automation sys- • The PCS 7/TM-OS with dual-channel functionality handles tems, which are assigned by addressing. The function block - AS-OS communication with the automation systems on the TM_LINK uses the S7 system functions USEND and URECV in- CS 275 and Industrial Ethernet plant buses, as well as ternally for communication with the gateway. - time-of-day synchronization for the TELEPERM M unit • The cross-bus AS-AS communication operates via the ■ Ordering data
GT104CS gateway. The gateway behaves like a virtual auto-mation system.
for the AS-AS bus communication In connection with the GT104CS gateway, the automation sys- between TELEPERM M and tems AS 488/TM, AS 235 and AS 230 can be used on the TELEPERM M side. The gateway has a bus and node address Hardware incl. memory card with on the TELEPERM M CS 275 plant bus, via which the cyclic data gateway system software, can be exchanged with as many as 32 automation systems on AKS/BKS/AKE/BKE function the SIMATIC PCS 7 Industrial Ethernet plant bus (TCP/IP proto- col). The communication is configured in the participating func-tion blocks of the TELEPERM M and SIMATIC PCS 7 automation D) Subject to export regulations: AL: N, ECCN: 4A994X systems and can also be performed online. Once the connec-tion is set up, the gateway couples the configured transmission and reception blocks.
■ More information
The GT104CS gateway is a SIMATIC PCS 7 add-on product. The responsibility for this product is as specified below. If you have any questions concerning this product, please contact your re-gional Siemens representative or the department responsible for the product: Siemens AGIndustry SectorIndustry SolutionsKarlsruhe Phone: +49 721 595-6708Fax: +49 721 595-6383 Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 TELEPERM M migration
Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 APACS+ controller migration using DP/IO bus link and AS 417H QUADLOG controller migration using DP/IO bus link and AS 417F Operator control and monitoring
PCS 7/APACS+ Operator System PCS 7/APACS+ OS Engineering Station Industrial Ethernet Module (IEM) Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 APACS+/QUADLOG migration
■ Overview
Industrial Ethernet Configuration example of APACS+/QUADLOG migration The APACS+ process control system has been used success- Depending on the plant size, the hardware and user software of fully world-wide for over 15 years. Its functionality, reliability and an installed APACS+ system represent a considerable invest- user-friendliness have been demonstrated in more than 10 ment volume and, together with the know-how of the operating 000 installed systems. Migration of the process control system and maintenance personnel, an enormous value. To preserve based on APACS+/QUADLOG controllers with the innovative SI- and expand the installed basis and to increase its value, Sie- MATIC PCS 7 OS operation and monitoring systems from Sie- mens developed a migration strategy which aims to modernize mens provides the opportunity for retaining proven functions existing operator and engineering systems with SIMATIC PCS 7 and for significantly increasing the functionality and perfor- while retaining the APACS+/QUADLOG controllers and the mance at the same time through specific modernization. With its lower-lying I/O level. With this strategy, customers can migrate open system platform, SIMATIC PCS 7 provides an ideal basis their existing systems efficiently and economically without hav- for modern, future-oriented and economical automation solu- ing to replace any controllers, I/O devices or their wiring, and tions in all sectors. without any loss of associated investment in the system configu-ration. In addition, excellent alternatives are provided at the con-troller level by the AS 41x of SIMATIC PCS 7, especially with plant expansions. These are supported by the controller-control-ler communication via Industrial Ethernet Modules (IEM) and by PCS 7/APACS+ operator systems which can communicate with both APACS+/QUADLOG controllers and AS 41x by dual chan-nel.
Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 ■ Benefits
■ More information
Through the migration to SIMATIC PCS 7, the customers of You can find detailed information, ordering data and technical APACS+ also profit from the numerous advantages provided by specifications on individual migration products in the following Totally Integrated Automation (TIA) and the facilities already pro- sections "PCS 7/APACS+ Engineering Station" and vided by the system for integration into the corporate information "PCS 7/APACS+ Operator System".
network. These include integration of the SIMATIC IT Manufac- Additional information is available in the Internet under: turing Execution System as well as monitoring via the World Wide Web or OPC data exchange with IT other applications.
In addition to the above-mentioned technical aspects, future compatibility is also an important argument in favor of APACS+/QUADLOG migration. This is achieved by investment by Siemens in continuous product development and the long- term, global servicing for its range of SIMATIC products.
■ Options
Converting OS user software
The modern Siemens DBA technology permits fast and secure implementation of your user software. Your investment in the configuration of the existing system is therefore safeguarded. It goes without saying that we also offer this conversion as a ser-vice. But you can call upon the services of our experienced mi-gration specialists not only for this reason, but also when gener-ating new graphics. We would be pleased to provide you with an individual quotation.
For quotations and additional information, please contact your regional Siemens representative.
Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 APACS+/QUADLOG migration
Automation
APACS+ controller migration
using DP/IO bus link and AS 417H
■ Overview
The PCS 7 APACS+ DP/IO bus link offers the possibility of re-placing existing APACS+ controllers (ACM, ACM+ or ACMx) with more powerful SIMATIC PCS 7 AS 417H stations (single sta-tion AS 417-4-1H or redundancy station AS 417-4-2H), without having to renew the installed APACS+ I/O modules, field wiring and field technology.
The ACM transition board and APACS+ CPU in the module rack are simply replaced by the externally identical components DP/IO bus link transition board and PCS 7 APACS+ DP/IO bus link. The PCS 7 APACS+ DP/IO bus link can then be con-nected to the AS 417H via the PROFIBUS DP interface of the DP/IO bus link transition boards. As a result of the higher performance and speed of the SIMATIC PCS 7 AS 417H, it is not only possible to replace the controllers on a 1:1 basis, but also to reduce the number of them. One SI-MATIC PCS 7 AS 417H automation system is capable of replac-ing as many as three 3 APACS+ controllers.
The PCS 7 APACS+ DP/IO bus link supports both non-redun-dant and redundant configurations (peer-to-peer redundancy). A AS 417H (single station/redundancy station) with APACS+ I/O modules on the PCS 7 APACS+ DP/IO bus link can also be expanded via PROFIBUS DP with ET 200M remote I/Os.
■ Design
Non-redundant configuration with AS 417H single station
Connection of up to 3 DP/IO bus links each with up to 28 APACS+ I/O modules
AS 417HSingle Station Maximum configuration using the example of a non-redundant architecture with AS 417H single station (AS 417-4-1H) A PCS 7 APACS+ DP/IO bus link inserted in place of the The actual maximum configuration can be determined using the APACS+ CPU in the former controller module rack is connected memory calculator. In doing so, the memory requirement of the via its transition board to a PROFIBUS DP Master interface of the module types used is to be multiplied by the respective number AS 417H single station. For each AS 417H single station as of modules. In addition, the memory requirement of the channel many as 3 PCS 7 APACS+ DP/IO bus links - each with up to types used is to be multiplied by the respective number of chan- 28 APACS+ I/O modules - can be connected via two internal nels. The value obtained by adding the two subtotals for mod- PROFIBUS DP Master interfaces and one CP 443-5 module. ules and channels must not exceed 65 535 bytes.
In total this means a maximum of 84 APACS+ I/O modules can be connected. The actual limit value depends on the type and the channel allocation of the I/O modules used. Typical numbers are about 15 to 25 APACS+ I/O modules per PCS 7 APACS+ DP/IO bus link.
Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 APACS+ controller migration
using DP/IO bus link and AS 417H
Number of
type
type
size
ment per channel
type [bytes]
Enter the number of each module and channel type in the correspond- EAM
ing cell and calculate the total memory requirement.
Module type
Number of
Module mem- Memory requirement EAM
per module type
ment
Total memory requirement for modules Total memory requirement for modules and Available memory space Remaining memory space Total memory requirement, channels Peer-to-peer redundancy with AS 417H redundancy station
In the case of peer-to-peer redundancy, each redundant PCS 7 APACS+ DP/IO bus links is connected in a former APACS+ con-troller module rack via its transition boards to one of two redun-dant PROFIBUS DP Master interfaces of an AS 417H Redun- dancy Station (AS 417-4-2H). For synchronization, the two redundant PCS 7 APACS+ DP/IO bus links are to be connected Redundancy Station additionally with a DP/IO bus redundancy cable via their transi-tion boards. The configuration shown in the example of a non-redundant ar-chitecture can in principle be applied to the peer-to-peer redun- dancy with the AS 417H redundancy station.
Example configuration for peer-to-peer redundancy with AS 417H redun-dancy station (AS 417-4-2H) Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 APACS+/QUADLOG migration
Automation
APACS+ controller migration
using DP/IO bus link and AS 417H
■ Ordering data
A CD with the following content is shipped together with the PCS 7 APACS+ DP/IO bus link
PCS 7 APACS+ DP/IO bus link: Type of delivery: • Hardware configuration file for parameterizing all APACS+ I/O • Electronic module modules (for integration in the SIMATIC Manager of SIMATIC • CD with function block library, configuration software and elec-tronic documentation • Function block library with the channel drivers of the APACS+ I/O modules as well as diagnostics blocks and faceplates Additional components
• Documentation DP/IO bus link transition board
for the PROFIBUS DP interfacing The software on this CD supports the integration of the PCS 7 of the PCS 7 APACS+ DP/IO APACS+ DP/IO bus links and of the APACS+ I/O modules in bus links to the AS 417H SIMATIC PCS 7. Together with the SIMATIC PCS 7 system soft- One transition board is required for each PCS 7 APACS+ DP/IO • Graphical hardware parameterization of the APACS+ I/O mod- ules with online diagnostics DP/IO bus redundancy cable,
• Generation of hardware and software alarm messages for the length 1 m
APACS+ I/O modules and the PCS 7 APACS+ DP/IO bus link for the connection of two redun-dant PCS 7 APACS+ DP/IO • Operation and monitoring, as well as monitoring of the PCS 7 bus links for synchronization APACS+ DP/IO bus links and of the APACS+ I/O modules AS 417H automation systems (bundles)
Individual configuration of the
AS 417H bundles with the follow-
ing basic data; completion of
order numbers by selecting the
preconfigured ordering units from
Catalog ST PCS 7, Section "Fault-
Tolerant Automation Systems" or
by means of special configurators
in the Industry Mall: SIMATIC
PCS 7 AS single station / SIMATIC
PCS 7 AS redundancy station)
Single station
AS 417-4-1H
Preassembled and tested, mem-ory card 16 MB RAM (up to about 3 000 POs), 1 x CPU 417-4H (up to about 2 500 POs) Redundancy Station
AS 417-4-2H
Preassembled and tested, mem-ory card 16 MB RAM (up to about 3 000 POs), 2 x CPU 417-4H (up to about 2 500 POs) A) Subject to export regulations: AL: N, ECCN: EAR99H Note:
For additional SIMATIC PCS 7 ordering data, particularly for operator sys-
tem and engineering system, see Catalog ST PCS 7.
Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 QUADLOG controller migration
using DP/IO bus link and AS 417F
■ Overview
The PCS 7 QUADLOG DP/IO bus link offers the possibility of re-placing existing QUADLOG controllers (CCM, CCM+ or CCMx) with a more powerful SIMATIC PCS 7 AS 417F (single station) or SIMATIC PCS 7 AS 417FH (redundancy station), without having to renew the installed QUADLOG I/O modules, field wiring and field technology.
The ACM transition board and QUADLOG CPU in the module rack are simply replaced by the externally identical components DP/IO bus link transition board and PCS 7 QUADLOG DP/IO bus link. The PCS 7 QUADLOG DP/IO bus link can then be con-nected to the AS 417F/FH via the PROFIBUS DP interface of the DP/IO bus link transition boards. As a result of the higher performance and speed of the SIMATIC PCS 7 AS 417F/FH, it is not only possible to replace the control-lers on a 1:1 basis, but also to reduce the number of them. One SIMATIC PCS 7 AS 417F/FH automation system is capable of re-placing as many as three 3 QUADLOG controllers.
The PCS 7 QUADLOG DP/IO bus link supports both non-redundant and redundant configurations (node-to-node redun-dancy). An AS 417F/FH (single station/redundancy station) with QUADLOG I/O modules on the PCS 7 QUADLOG DP/IO bus link can also be expanded via PROFIBUS DP with ET 200M remote I/Os.
■ Design
Non-redundant configuration with AS 417F (single station)
SIMATIC PCS 7AS 417F(single station) Connection of one or two DP/IO bus
links
each with up to 28 partly configured up to 14 fully configured QUADLOG I/O modules OVP: over voltage protection Maximum configuration using the example of a non-redundant architecture with AS 417F (single station) A PCS 7 QUADLOG DP/IO bus link inserted in place of the The actual maximum configuration can be determined using the QUADLOG CPU in the former controller module rack is con- memory calculator. In doing so, the memory requirement of the nected via its transition board to a PROFIBUS DP Master inter- module types used is to be multiplied by the respective number face of the AS 417F (single station). For each AS 417F this of modules. In addition, the memory requirement of the channel means that one or two PCS 7 QUADLOG DP/IO bus links types used is to be multiplied by the respective number of chan- each with up to 14 fully configured or 28 partly configured nels. The value obtained by adding the two subtotals for mod- QUADLOG-I/O modules can be connected via two ules and channels must not exceed 65 535 bytes.
PROFIBUS DP Master interfaces. This corresponds to a total of 28 fully configured or 56 partly configured QUADLOG-I/O modules. The actual limit value depends on the type and the channel allocation of the I/O modules used. Typical configura-tions have about 10 to 20 QUADLOG I/O modules per PCS 7 QUADLOG DP/IO bus link.
Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 APACS+/QUADLOG migration
Automation
QUADLOG controller migration
using DP/IO bus link and AS 417F
Number of
Channel size
type
ment per channel
type [bytes]
Enter the number of each module and channel type in the corresponding
cell and calculate the total memory requirement.
Module type Number of
Memory requirement
per module type
ment
Total memory requirement for modules Total memory requirement for modules + channels Available memory space Remaining memory space Total memory requirement, channels Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 QUADLOG controller migration
using DP/IO bus link and AS 417F
Node-to-node redundancy with AS 417FH
The PCS 7 QUADLOG DP/IO bus link can only be used in plant configurations that are based on the SIMATIC PCS 7 V7.0 + SP1 SIMATIC PCS 7AS 417FH process control system. It can be operated in these configura- Redundancy Station tions together with the following components: • Automation systems AS 417F (single station) or AS 417 FH (redundancy station) • S7 F Systems V6.0 with S7 F-Lib V1.3 • SIMATIC Safety Matrix V6.1 S 7 F Systems V6.0 permits the implementation of safety-ori-ented applications by means of graphical engineering with the CFC (continuous function chart) using TÜV-tested function blocks with QUADLOG-specific functions. Even greater conve-nience during engineering and visualization is offered by the SI- MATIC Safety Matrix V6.1 based on the CFC. According to the principle of a cause & effect matrix, this allows configuration by simply linking the events occurring in the course of the process with precisely defined reactions.
S7 F Systems V6.0 and Safety Matrix Tool V6.1 can be obtained in the form of special SIMATIC PCS 7 Safety ES packages to-gether with the SIMATIC PCS 7 engineering software V7.0 (see Catalog ST PCS 7, Section "Previous Versions, SIMATIC PCS 7 V7.0"). The scope of delivery of the PCS 7 QUADLOG DP/IO bus link in-cludes a CD with the following content: • Hardware configuration file for parameterizing all QUADLOG I/O modules (for integration in the SIMATIC Manager of Sample configuration for node-to-node redundancy with AS 417FH (redundancy station) • Function block library with the channel drivers of the QUADLOG I/O modules as well as diagnostics blocks and In the case of node-to-node redundancy, two redundant PCS 7 QUADLOG DP/IO bus links are distributed across two separate mounting racks. In these former QUADLOG controller subracks • Documentation they replace the existing QUADLOG-CPU. The software on this CD supports the integration of the PCS 7 Each of the two redundant PCS 7 QUADLOG DP/IO bus links QUADLOG DP/IO bus links and of the QUADLOG I/O modules is connected via its transition board to one of two redundant into SIMATIC PCS 7. Together with the SIMATIC PCS 7 system PROFIBUS DP Master interfaces of the AS 417FH (redundancy software it enables: station). For synchronization, the two redundant PCS 7 • Graphical hardware parameterization of the QUADLOG QUADLOG DP/IO bus links are to be connected additionally I/O modules with online diagnostics with a DP/IO bus redundancy cable via their transition boards. • Generation of hardware and software alarm messages for the The configuration shown using the example of a non-redundant QUADLOG I/O modules and the PCS 7 QUADLOG DP/IO architecture can in principle also be transferred to the node-to- node redundancy (2 x 2 PCS 7 QUADLOG DP/IO bus links on • Operation and monitoring, as well as monitoring of the PCS 7 one AS 417FH).
QUADLOG DP/IO bus links and of the QUADLOG I/O mod-ules Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 APACS+/QUADLOG migration
Automation
QUADLOG controller migration
using DP/IO bus link and AS 417F
■ Ordering data
■ Ordering data
PCS 7 QUADLOG DP/IO bus link
AS 417F/FH automation systems (bundles)
Type of delivery: Individual configuration of the • Electronic module AS 417F/FH bundles with the fol-lowing basic data; completion of • CD with function block library, order numbers by selecting the configuration software and elec- preconfigured ordering units from tronic documentation Catalog ST PCS 7, Section "Previ- Additional components
ous versions, SIMATIC PCS 7 V7.0, safety-related automation DP/IO bus link transition board
systems" or by means of special for the PROFIBUS DP interfacing configurators in the Industry Mall: of the PCS 7 QUADLOG DP/IO SIMATIC PCS 7 AS single station / bus links to the AS 417F/FH SIMATIC PCS 7 AS redundancy One transition board is required Single station
for each PCS 7 QUADLOG DP/IO bus link.
Preassembled and tested, mem- DP/IO bus over-voltage protec-
ory card 16 MB RAM (up to about 3 000 POs), 1 x CPU 417-4H with for limiting the voltage on the S7 F Systems RT License (up to PCS 7 QUADLOG DP/IO bus link Redundancy station
DP/IO bus redundancy cable
for the connection of two redun-
dant PCS 7 QUADLOG DP/IO Preassembled and tested, mem- bus links for synchronization ory card 16 MB RAM (up to about 3 000 POs), 2 x CPU 417-4H with S7 F Systems RT License (up to A) Subject to export regulations: AL: N, ECCN: EAR99H Note:
For additional SIMATIC PCS 7 ordering data, particularly for operator sys-
tem and engineering system, see Catalog ST PCS 7, Section "Previous
Versions, SIMATIC PCS 7 V7.0". The SIMATIC PCS 7 Engineering Soft-
ware V7.0 is offered there in the form of special SIMATIC PCS 7 Safety
ES Packages in the bundle with S7 F Systems V6.0 and Safety Matrix Tool
V6.1.
Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 Operator control and monitoring PCS 7/APACS+ Operator System
■ Overview
■ Design
The following software components are required depending on the configuration of a PCS 7/APACS+ operator system as single station or client/server combination (single or redundant): PCS 7 architecture
OS Single
(redundant
dant server)
PCS 7/APACS+ OS sin- gle station pack V7.0 (2 000 POs) server pack V7.0 (2 000 POs) redundant server pack V7.0 (2 000 POs) PCS 7 OS Software Client The software packs PCS 7/APACS+ OS offered for migration of See section "OS Software APACS+ operator systems are tailored to the architecture of the V7.0" in Catalog ST PCS 7 SIMATIC PCS 7 operator system. They support single station systems (Single Stations) as well as multi-user systems with up When used with SIMATIC BATCH
to 12 servers/redundant pairs of servers and up to 32 clients.
PCS 7/APACS+ SIMATIC Data from different systems can be displayed in one process BATCH Runtime License picture on the OS clients of a multiuser system, both from APACS/QUADLOG controllers on the M bus and from SIMATIC The number of process objects (PO) supplied with the software PCS 7 automation systems on the Industrial Ethernet. The multi- components in the table is expandable with SIMATIC PCS 7 client architecture of the operator systems enables a client to re- PowerPacks V7.0 from section "OS Software V7.0" in Catalog trieve data from different servers. ST PCS 7. In this section of the catalog it is also possible to se- With smaller systems it is possible to use a PCS 7 / APACS+ lect other software for PCS 7/ APACS+ operator systems.
OS server with dual-channel functionality. This implements the Appropriate basic hardware for a PCS 7/APACS+ operator sta- communication with the APACS/QUADLOG controllers and the tion as a single station, server or client version can be found in SIMATIC PCS 7 automation systems via two separate communi- Catalog ST PCS 7 in the section "SIMATIC PCS 7 Industrial Work- cation channels.
stations V7.0".
A PCS 7/APACS+ plant configuration with automation systems Communication between the APACS+/QUADLOG controllers on (controllers), engineering system and operator system can be the M-Bus and the PCS 7/APACS+ OS on the Industrial Ethernet expanded by batch clients and batch servers for automation of plant bus usually takes place via the Industrial Ethernet Module batch processes using SIMATIC BATCH. Batch clients and IEM (see last section of this chapter). In the case of small config- OS clients can be operated together on one SIMATIC PCS 7 urations with limited expansion, a PCS 7/APACS+ OS station can Industrial workstation or on separate basic hardware. also be directly linked to an APACS+ MBUS segment by means Batch servers are usually set up on a separate SIMATIC PCS 7 of an APACS+/QUADLOG MBI PCI card.
industrial workstation, separated from the OS server. Note:
You can find information on the product range and the advanced func-
tions of SIMATIC BATCH as well as ordering data for SIMATIC BATCH
V7.0 in Catalog ST PCS 7.
Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 APACS+/QUADLOG migration
Operator control and monitoring PCS 7/APACS+ Operator System
PCS 7/APACS+ OS V7.0 (single station/server/redundant
PCS 7/APACS+ Operator System
For the configuration of PCS 7/APACS+ OS operator stations the following software products are available: PCS 7/APACS+ OS single sta-
tion pack V7.0 (2 000 POs)
• PCS 7/APACS+ OS Single Station Pack V7.0 (2 000 POs) for a English, executes with Windows XP Professional, single license for • PCS 7/APACS+ OS Server Pack V7.0 (2 000 POs)1) for one Electronic documentation on CD • PCS 7/APACS+ OS Redundant Server Pack V7.0 "PCS 7/APACS+ Options V7.0" and PCS 7 Toolset DVD (2 000 POs)1) for a redundant pair of servers Type of delivery: 1) The standard OS client of SIMATIC PCS 7 V7.0 is used to expand • License key disk, certificate of li- PCS 7/APACS+ client/server architectures.
cense including terms and con- They are equipped with: • PCS 7 OS Software Runtime V7.0 incl. SP (2 000 POs, incl. • Toolset DVDs and product infor- 512 archive tags) mation PCS 7 V7.0 (incl. SP), Microsoft SQL Server 2005 in- • APACS+ OS channel for communication with the cluding EULA, as well as sup- APACS+/QUADLOG controllers plementary CDs/DVDs (e.g. Microsoft service packs and • Library with PCS 7/APACS+ OS icons and OS faceplates • WinCC/Redundancy and RS 232 connecting cable, 10 m • CD "PCS 7/APACS+ Options (only PCS 7/APACS+ OS redundant server pack) The APACS+ OS channel DLL implements reliable communica- PCS 7/APACS+ OS server pack
tion with the APACS+/QUADLOG controllers using an original SI- V7.0 (2 000 POs)
MATIC PCS 7 driver, and simultaneously permits communication English, executes with Windows with the AS 41x controllers by dual channel. It supports the In- 2003 Server, single license for 1 installation dustrial Ethernet interfacing via the CP 1613 communications processor as well as the connection to the MBUS of APACS+ via Electronic documentation on CD Industrial Ethernet and IEM. "PCS 7/APACS+ Options V7.0" and PCS 7 Toolset DVD The PCS 7/APACS+ OS icons and faceplates developed in line Type of delivery: with the SIMATIC PCS 7 standard take into account the special • License key disk, certificate of li- properties of the APACS+/QUADLOG controllers.
cense including terms and con-ditions PCS 7/APACS+ SIMATIC BATCH Runtime License V7.0
• Toolset DVDs and product infor- Together with the APACS+ OS server channel DLL, the mation PCS 7 V7.0 (incl. SP), PCS 7/APACS+ SIMATIC BATCH runtime license allows ex- Microsoft SQL Server 2005 in- change of runtime information between SIMATIC BATCH and an cluding EULA, as well as sup- APACS+/QUADLOG controller. SIMATIC BATCH servers always plementary CDs/DVDs (e.g. communicate with the APACS+/QUADLOG controllers by Microsoft service packs and tools) means of a PCS 7/APACS+ OS server. Therefore a PCS 7/APACS+ SIMATIC BATCH Runtime license is required for • CD "PCS 7/APACS+ Options each PCS 7/APACS+ OS Server which exchanges data with SI- MATIC BATCH.
PCS 7/APACS+ OS redundant
server pack V7.0 (2 000 POs)
English, executes with Windows The PCS 7/APACS+ SIMATIC BATCH Runtime License V7.0 requires the 2003 Server, single license for installation of SIMATIC BATCH V7.0. The SIMATIC BATCH software V7.0 2 installations, incl. should be ordered additionally. Information about the SIMATIC BATCH WinCC/Redundancy and RS 232 product range and its advanced functions can be found in Catalog connecting cable, 10 m ST PCS 7 under "SIMATIC BATCH software".
Electronic documentation on CD "PCS 7/APACS+ Options V7.0" and PCS 7 Toolset DVD Type of delivery: • 2 license key disks, certificate of license including terms and con-ditions • Toolset DVDs and product infor- mation PCS 7 V7.0 (incl. SP), Microsoft SQL Server 2005 in-cluding EULA, as well as sup-plementary CDs/DVDs (e.g. Microsoft service packs and tools) • RS 232 connecting cable, 10 m • CD "PCS 7/APACS+ Options Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 Operator control and monitoring PCS 7/APACS+ Operator System
■ Ordering data
■ Ordering data
PCS 7/APACS+ SIMATIC BATCH
Software upgrade
Runtime license V7.0
English, executes with Windows
PCS 7/APACS+ OS runtime
XP Professional/Server 2003, sin- upgrade package from
gle license for 1 installation V6.0/V6.1 to 7.0 (OS single sta-
tion or OS server)
Type of delivery: English, executes with Windows • License key disk, certificate of XP Professional/Server 2003, sin- license including terms and con- gle license for 1 installation Electronic documentation on CD SIMATIC PCS 7 OS Software
"PCS 7/APACS+ Options V7.0" Client V7.0
and PCS 7 Toolset DVD 6 languages (German, English, Type of delivery: French, Italian, Spanish, Chi- • License key disk, certificate of nese), executes with Windows license including terms and con- XP Professional, floating license • Toolset DVDs and product infor- (See section "OS Software V7.0" in mation PCS 7 V7.0 (incl. SP), Catalog ST PCS 7) Microsoft SQL Server 2005 in- APACS+/Quadlog MBI PCI card
cluding EULA, as well as sup- Permits direct interfacing of plementary CDs/DVDs (e.g. PCS 7/APACS+ OS to MBUS- Microsoft service packs and segments for small configurationswith limited expan- • CD "PCS 7/APACS+ Options A) Subject to export regulations: AL: N, ECCN: EAR99H Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 APACS+/QUADLOG migration
PCS 7/APACS+ OS Engineering Station
■ Design
The following software products are offered for the configuration PCS 7/APACS+ OS DBA of a PCS 7/APACS+ OS engineering station: • PCS 7/APACS+ OS Engineering Pack V7.0
for the OS engineering and the OS interfacing of the
APACS+/QUADLOG controllers
Alternative product versions:
- Unlimited POs - without OS runtime license for productive
operation as an operator station (2-hour OS test mode pos-sible) - 2 000 POs - with OS runtime license (2 000 POs) for produc-
tive operation as operator station • PCS 7/APACS+ SIMATIC BATCH DBA Engineering V7.0
Optional package for configuration of SIMATIC PCS 7 OS and SIMATIC BATCH for the interfacing of APACS+/QUADLOG controllers; use of this additionally requires SIMATIC BATCH software V7.0 (to be ordered separately, see Catalog ST PCS 7, Section "SIMATIC BATCH Software V7.0") • PCS 7/APACS+ ES Libraries V6.1
Optional package for use of function blocks, icons and face-plates of the APACS+ Basic Application Library in plants with SIMATIC S7 400 controllers (AS 41x) PCS 7/APACS+ OS Engineering Pack V7.0
This software package is required for OS engineering and OS in- terfacing of the APACS+/QUADLOG controller. Depending on Database Automation (DBA) tool for generation of the the application area, you can choose between two product ver- PCS 7 OS database sions whose licensing differs as follows: A core component for the PCS 7/APACS+ OS Engineering is the • PCS 7/APACS+ OS Engineering Pack V7.0 (unlimited POs), Database Automation PCS 7/APACS+ OS DBA. This automati- for an exclusive engineering station with unlimited OS engi- cally generates the OS database with the display hierarchy, re- neering license; in this version the use as an operator station quired tags, alarm messages and alarm priorities as well as the is restricted to a 2-hour test mode. Continuous use in produc- specific block icons and faceplates from the data of the tive operation is not possible.
APACS+/QUADLOG controllers. The display hierarchy is the ba- • PCS 7/APACS+ OS Engineering Pack V7.0 (2 000 POs), sis for navigation between the process pictures and for alarm for a combines engineering/operator station; in addition to management. PCS 7/APACS+ OS DBA automatically positions an OS engineering license for 2 000 POs, this version also the type-specific block icons, e.g. for controllers or analog in- includes an OS runtime licenses for 2 000 POs (incl. puts (AI), in the generated process pictures. These block icons 512 archive tags). The number of process objects (PO) are linked to the associated function blocks and faceplates is expandable with SIMATIC PCS 7 PowerPacks from through the database. Manual configuration is mainly limited to Catalog ST PCS 7, section "ES Software V7.0".
the design and positioning of the static graphic elements, e.g. tubes or tanks.
Both product versions contain the components listed below: APACS+ OS Server Channel DLL • SIMATIC PCS 7 engineering software for OS V7.0 (including SP) with the licenses described above in accordance with The APACS+ OS server channel DLL implements reliable com- Catalog ST PCS 7, Section "ES Software V7.0" munication with the APACS+/QUADLOG controllers using an • PCS 7/APACS+ OS DBA original SIMATIC PCS 7 driver, and simultaneously permits com- Database Engineering Package for the migration of user data.
munication with the AS 41x controllers by dual channel. It sup-ports the Industrial Ethernet interfacing of APACS+/QUADLOG • APACS+ OS Server Channel DLL controllers using the CP 1613 communications processor in for communication with APACS+/QUADLOG controllers conjunction with the Industrial Ethernet Module IEM, as well as • PCS 7/APACS+ OS library direct connection to the MBUS using an APACS+/QUADLOG with OS icons and OS faceplates MBI PCI card.
• OPC Engineering plug-in for interfacing third-party controllers (e.g. Allen-Bradley) Further engineering software for installation on this engineering station can be ordered using Catalog ST PCS 7, Section "ES software V7.0". Appropriate basic hardware for a PCS 7/APACS+ Engineering Station can be found in the section "SIMATIC PCS 7 Industrial Workstation" of Catalog ST PCS 7.
Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 PCS 7/APACS+ OS Engineering Station
PCS7/APACS+ OS library PCS 7/APACS+ ES libraries V6.1 for
SIMATIC PCS 7 AS 41x controller
The PCS7/APACS+ OS library contains the following types of icons and faceplates: Optional package for use of function blocks, icons and face- plates of the APACS+ Basic Application Library in plants with SI- Types of icons and faceplates of the PCS 7/APACS+ OS library
MATIC S7-400 controllers (AS 41x) Process Control
The optional package PCS 7/APACS+ ES Libraries contains: • ES library with preconfigured PID controllers, motor blocks External Setpoint and valve blocks for SIMATIC S7-400 controllers • Associated block icons and faceplates for the PCS 7 Operator It permits utilization of the APACS+ Basic Application Library functionality also in conjunction with SIMATIC PCS 7 AS 41x au- Process I/O Functions
tomation systems. These can then be operated and visualized like APACS+/QUADLOG controllers.
The PCS7/APACS+ ES library contains the following AS blocks with associated OS faceplates: Process Objects
Block Valve 1 Out Block Valve 2 Out AS blocks of the PCS 7/APACS+ ES library
Process Control
External Setpoint The PCS 7/APACS+ OS icons and faceplates developed in line with the SIMATIC PCS 7 standard take into account the special Process I/O Functions
properties of the APACS+/QUADLOG controllers.
OPC engineering plug-in Process Objects
Block Valve 1 Out An additional component in DBA enables engineering of OPC Block Valve 2 Out connections to any third-party systems, e.g. for interfacing Allen- Bradley controllers. In addition to process values, this can be used to also integrate messages and alarms from third-party systems into the PCS 7 OS database. Analogous to APACS+, the OPC component supports automatic generation of the OS plant hierarchy as well as positioning of the corresponding block icons. The engineering overhead for integrating third-party sys- tems can thus be drastically reduced. PCS 7/APACS+ SIMATIC BATCH DBA Engineering V7.0
Optional package for configuration of PCS 7 OS and SIMATIC BATCH for interfacing of APACS+/QUADLOG controllers The optional package PCS 7/APACS+ SIMATIC BATCH DBA Engineering contains: • Licenses with which the batch information for a batch project saved in the APACS+ Engineering System 4-mation can be imported into DBA and translated for SIMATIC BATCH.
• License for exchange of information between SIMATIC BATCH and a PCS 7/APACS+ OS Server during runtime Note:
A prerequisite for the use of the PCS 7/APACS+ SIMATIC BATCH Runtime
License V7.0 is the installation of SIMATIC BATCH V7.0 (including SP).
The SIMATIC BATCH software should be ordered separately. The order-
ing data for SIMATIC BATCH V7.0 (including SP) can be found in Catalog
ST PCS 7, in the section "SIMATIC BATCH software V7.0".
Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 APACS+/QUADLOG migration
PCS 7/APACS+ OS Engineering Station
■ Ordering data
■ Ordering data
PCS 7/APACS+ OS Engineering
Software for exclusive engineering station with unlimited
PCS 7/APACS+ SIMATIC BATCH
OS engineering license
DBA Engineering V7.0
Without OS Runtime license for productive operation as an English, executes with Windows operator station (2-hour OS test mode possible) XP Professional, single license for PCS 7/APACS+ OS engineering
pack V7.0 (unlimited POs)
Type of delivery: English, executes with Windows • License key disk, certificate of li- XP Professional, floating license cense including terms and con- Electronic documentation on CD "PCS 7/APACS+ Options V7.0" For the use of this product you and PCS 7 Toolset DVD also require SIMATIC BATCH soft- Type of delivery: ware V7.0 (incl. SP) from Catalog • License key disk, certificate of li- ST PCS 7, Section "SIMATIC cense including terms and con- BATCH Software V7.0".
PCS 7/APACS+ ES libraries
• Toolset DVDs and product infor- V6.1 for SIMATIC PCS 7 AS 41x
mation PCS 7 V7.0 (incl. SP), Microsoft SQL Server 2005 in- English, executes with Windows cluding EULA, as well as sup- XP Professional, floating license plementary CDs/DVDs (e.g. Microsoft service packs and Type of delivery: • License key disk, certificate of li- • CD "PCS 7/APACS+ Options cense including terms and con- Software for combined engineering/operator station with
• CD "PCS 7/APACS+ ES libraries OS engineering license for 2 000 POs
With OS runtime license (2 000 POs) for productive operation as Upgrade package
PCS 7/APACS+ OS engineering
PCS 7/APACS+ OS engineering
upgrade package from V6.0/6.1
pack V7.0 (2 000 POs)
English, executes with Windows English, executes with Windows XP Professional, floating license XP Professional, floating license Electronic documentation on CD Electronic documentation on CD "PCS 7/APACS+ Options V7.0" "PCS 7/APACS+ Options V7.0" and PCS 7 Toolset DVD and PCS 7 Toolset DVD Type of delivery: Type of delivery: • License key disk, certificate of li- • 2 license key disks (250 - cense including terms and con- 2 000 POs and 2 000 - unlimited POs), certificate of license in- • Toolset DVDs and product infor- cluding terms and conditions mation PCS 7 V7.0 (incl. SP), • Toolset DVDs and product infor- Microsoft SQL Server 2005 in- mation PCS 7 V7.0 (incl. SP), cluding EULA, as well as sup- Microsoft SQL Server 2005 in- plementary CDs/DVDs (e.g. cluding EULA, as well as sup- Microsoft service packs and plementary CDs/DVDs (e.g. Microsoft service packs and • CD "PCS 7/APACS+ Options • CD "PCS 7/APACS+ Options The number of process objects (PO) is expandable with SIMATIC PCS 7 PowerPacks V7.0 from Catalog ST PCS 7, section "ES Software V7.0".
Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 Industrial Ethernet Module (IEM)
■ Overview
■ Technical specifications
Industrial Ethernet Module
Design and equipment features
Rack-mountable device with rug-ged metal enclosure, suitable for wall and portrait mounting Degree of protection to EN 60529 Intel Core 2 Duo T5500, 1.66 GHz • Front Side Bus • Second Level Cache 1 GB DDR2-667 SDRAM (SO-DIMM modules) Mobile Intel 945 GM Express + ICH7R MBI/MBUS communications module 16413-16 PCI 5v card CompactFlash (CF) Card front panel, CF card can be plugged in from the outside The Industrial Ethernet Module (IEM) is a flexible network gate- Floppy disk drive way for APACS+/QUADLOG systems. The IEM supports the three following architectures: 2 x 10/100/1000 Mbit/s (RJ45) • Peer-to-peer communication between ACM/CCM and
S7-41x controllers
The IEM offers an interface between the MBUS of APACS+/QUADLOG systems and the SIMATIC PCS 7 Indus- trial Ethernet plant bus.
2 of which high current • Peer-to-peer communication between ACM/CCM control-
lers on different MBUS segments
Operating system and
The communications function blocks supplied support the for- warding of the following APACS+ data types between the con-trollers: Microsoft Windows XP embedded on 2 GB CF Card SIMATIC NET/APACS+ NIM32 Power supply
110/230 V AC, power cable for • MBUS-to-Ethernet communication conversion for
APACS+/QUADLOG systems
Climatic conditions in operation
The IEM can replace the RNI (rack-mounted network inter-face) in existing systems. When using the standard MBUS communication, the OS Engineering Station, OS Single Sta- Relative humidity tion or OS Server may be located up to 168 m from the (no condensation) APACS+/QUADLOG rack. This restriction does not apply to Dimensions and weights
system configurations with the IEM.
Dimensions (W x H x D in mm) In system architectures with higher availability requirements, redundant network gateways can also be implemented on the basis of the IEM.
■ Ordering data
Note:
Fail-safe communication is not currently available for the QUADLOG con-
Industrial Ethernet Module IEM
trollers (available soon).
for peer-to-peer communication Any USB flash memory medium (min. 1 MB) is required in addi-tion for the IEM configuration, e.g. SIMATIC PC USB-FlashDrive. Flash memory medium for IEM
configuration:
SIMATIC PC USB FlashDrive
2 GB, USB 2.0, metal enclosure, bootable A) Subject to export regulations: AL: N, ECCN: EAR99H C) Subject to export regulations: AL: N, ECCN: 5D992 Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 APACS+/QUADLOG migration
Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 SIMATIC PCS / TISTAR migration
PCS 7/505 OS Engineering Station
PCS 7/505 Operator System
Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 SIMATIC PCS / TISTAR migration
■ Overview
SIMATIC PCS 7 OS clients
PCS 7/505
PCS 7/505
OS server
OS server
OS server
SIMATIC 505
SIMATIC 505
Configuration example of migration of SIMATIC PCS/TISTAR systems A large number of SIMATIC PCS/TISTAR systems has been in- stalled worldwide since 1991. These systems represent a wealth of hardware, user software and know-how accumulated by oper- Through migration with SIMATIC PCS 7 Engineering and Opera- ating and maintenance personnel. In order to retain the installed tor Systems it is possible to significantly increase the functional- SIMATIC PCS/TISTAR basic systems and to enhance value, Sie- ity and efficiency of process control systems based on mens has developed an effective migration strategy based on 505 controllers. In addition, the ability of the PCS 7/505 operator the innovative SIMATIC PCS 7 process control system. This systems to communicate with both 505 controllers and SIMATIC strategy enables the existing system to migrate efficiently and PCS 7 controllers AS 41x offers exceptional perspectives for fu- profitably, without having to replace any controllers, I/O devices ture plant expansions. or their wiring, and without any loss of associated investment in the system configuration. At the same time, SIMATIC PCS 7 customers benefit from Totally Integrated Automation (TIA), a seamless offering of perfectly matched products, systems, and solutions for all hierarchy lev-els of industrial automation. This is associated with continuous development, long-term support and worldwide service. From this viewpoint, the migration with SIMATIC PCS 7 pays for itself several times over - it safeguards existing investment in control technology, makes the plants more efficient and produc-tive, and extends their life on a cost-effective basis.
Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 SIMATIC PCS / TISTAR migration
■ Design
■ Options
The following migration products are available for migration of Converting OS user software
SIMATIC PCS/TISTAR systems with SIMATIC PCS 7 V7.0: The modern DBA technology of Siemens permits fast and se- • PCS 7/505 OS engineering pack V7.0 (unlimited POs)
cure implementation of your user software. Your investment in for an exclusive engineering station with the functionality for the configuration of the existing system is therefore safe- the OS engineering and the OS connection of the 505 control- ler, consisting of:- SIMATIC PCS 7 OS Engineering V7.0 (incl. Service Pack) It goes without saying that we also offer this conversion as a ser- - PCS 7/505 OS DBA V7.0 vice. But you can call upon the services of our experienced mi- - 505 OS Server Channel DLL gration specialists not only for this reason, but also when gener- - Library with OS function block icons and OS faceplates ating new graphics. We would be pleased to provide you with an individual quotation.
• PCS 7/505 OS Engineering Pack V7.0 (2 000 POs)
for a combined engineering/operator station with the function- For quotations and additional information, please contact your ality for the OS engineering, the OS interfacing of the 505 con- regional Siemens representative.
trollers and the OS runtime operation, consisting of: - SIMATIC PCS 7 OS Engineering V7.0 (incl. Service Pack) ■ More information
- PCS 7/505 OS DBA V7.0- 505 OS Server Channel DLL You can find detailed information, ordering data and technical - Library with OS function block icons and OS faceplates specifications on individual migration products in the following • PCS 7/505 OS Server Pack V7.0
sections "PCS 7/505 Engineering Station" and "PCS 7/505 Oper- for operation and monitoring of 505 controllers via PCS 7/505 ator System".
operator system, configured as client/server system without You can find additional information in the Internet at: PCS 7/505 OS server redundancy • PCS 7/505 OS Redundant Server Pack V7.0
for operation and monitoring of 505 controllers via PCS 7/505 operator system, configured as client/server system with re-dundant PCS 7/505 OS servers • PCS 7/505 OS Single Station Pack V7.0
for operation and monitoring of 505 controllers via PCS 7/505 operator system, configured as single station The PCS 7/505 OS Client V7.0 is identical with the SIMATIC PCS 7 OS Client V7.0.
If you have already modernized the PCS/TISTAR system with PCS 7/505 OS migration products V6.1, you can upgrade the PCS 7/505 engineering and operator stations to V7.0 using the following upgrade software: • PCS 7/505 OS Upgrade Package Engineering
from V6.1 to V7.0
to upgrade a PCS 7/505 OS engineering station from V6.1 to
V7.0
• PCS 7/505 OS Upgrade Package Runtime from V6.1 to V7.0
to upgrade a PCS 7/505 OS single station, a PCS 7/505 OS server or a redundant pair of PCS 7/505 OS servers from V6.1 to V7.0 • PCS 7 OS Client/SFC Visualization Upgrade Package
from V6.0/6.1 to V7.0
to upgrade a PCS 7/505 OS client from V6.1 to V7.0
Multi-client and dual-channel functionality
Data from different systems can be displayed on the OS clients in a process picture: • Data from 505 controllers on the Ethernet SINEC H1 TF • Data from SIMATIC PCS 7 automation systems on the SIMATIC PCS 7 plant bus Industrial Ethernet. The multi-client architecture of the operator systems enables a client to retrieve data from different servers. With smaller systems it is possible to use a PCS 7/505 OS server with dual-channel functionality. This implements the communica-tion with the 505 controllers and the SIMATIC PCS 7 automation systems via two separate channels DLLs. Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 SIMATIC PCS / TISTAR migration
PCS 7/505 OS Engineering Station
■ Design
PCS 7/505 OS Engineering Pack V7.0
PCS 7/505 OS DBA V7.0
This software package is required for the configuration of the A core component for the PCS 7/505 OS engineering is the da- PCS 7/505 operator station. Depending on the application area, tabase automation software PCS 7/505 OS DBA. This compo- you can choose between two product versions whose licensing nent automatically generates the OS database with the display differs as follows: hierarchy, required tags, interrupts, alarm messages and alarm • PCS 7/505 OS engineering pack V7.0 (unlimited POs),
priorities as well as the specific block icons and faceplates from for an exclusive engineering station with unlimited OS engi- the user software of the controller. The display hierarchy is the neering license; in this version the use as an operator station basis for navigation between the process pictures, for alarm is restricted to a 2-hour test mode. Continuous use in produc- management, and for implementing security measures. tive operation is not possible. PCS 7/505 OS DBA automatically places the type-specific block icons, e.g. controller or analog input(AI), in the generated pro- • PCS 7/505 OS engineering pack V7.0 (2 000 POs),
cess pictures. These icons are linked to the corresponding func- for a combined engineering/operator station; in addition to an tion blocks and faceplates through the database. Manual config- OS engineering license for 2 000 POs, this version also in- uration is mainly limited to the design and positioning of the cludes an OS runtime license for 2 000 POs. The number of static graphic elements, e.g. tubes or tanks.
process objects (PO) is expandable with SIMATIC PCS 7 PowerPacks V7.0 from Catalog ST PCS 7, section "ES Soft- PCS 7/505 OS library
ware V7.0".
Symbols and faceplates of the PCS 7/505 OS library
Both product versions contain the components listed below: Process I/O functions
• SIMATIC PCS 7 engineering software for OS V7.0
(including Service Pack)
with the licenses described above in accordance with Catalog ST PCS 7, Section "ES Software V7.0" • PCS 7/505 OS DBA V7.0
Database Engineering Package for the migration of user data • 505 OS Server Channel DLL
The 505 OS server channel DLL implements reliable commu- nication with the 505 controllers using a SIMATIC PCS 7 driver, and additionally permits simultaneous communication with the AS 41x automation systems. It supports the Industrial Ethernet interface via the CP 1613 communications processor.
• Library
with PCS 7/505 OS block icons and OS faceplates Additional SIMATIC PCS 7 engineering software for a PCS 7/505 engineering station can be ordered using Catalog ST PCS 7, Section "ES software V7.0". Appropriate basic hardware for a PCS 7/505 Engineering Station can be found in the section "SIMATIC PCS 7 Industrial Worksta-tions V7.0" of Catalog ST PCS 7.
The PCS 7/505 OS symbols and faceplates developed in line with the SIMATIC PCS 7 standard take into account the special properties of the 505 controllers.
Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 SIMATIC PCS / TISTAR migration
PCS 7/505 OS Engineering Station
■ Ordering data
■ Ordering data
Software for exclusive engineering station with unlimited
Software upgrade
OS engineering license
(not suitable for productive operation as an operator station;
PCS 7/505 OS engineering
2-hour OS test mode possible)
upgrade package from V6.1 to
V7.0
PCS 7/505 OS engineering pack
1 language (English), executes V7.0 (unlimited POs)
with Windows XP Professional, 1 language (English), executes floating license for 1 user with Windows XP Professional, Type of delivery: floating license for 1 userElectronic documentation on CD • 2 license key memory sticks, "PCS 7/505 Option V7.0" and PCS certificate of license including terms and conditions Type of delivery: • Toolset DVDs and product infor- mation PCS 7 V7.0 (incl. SP), • License key memory stick, cer- Microsoft SQL Server 2005 in- tificate of license including cluding EULA, as well as sup- terms and conditions plementary CDs/DVDs (e.g. • Toolset DVDs and product infor- Microsoft service packs and mation PCS 7 V7.0 (incl. SP), Microsoft SQL Server 2005 in- • CD "PCS 7/505 Option V7.0" cluding EULA, as well as sup-plementary CDs/DVDs (e.g. B) Subject to export regulations: AL: N, ECCN: EAR99S Microsoft service packs and tools) • CD "PCS 7/505 Option V7.0" Software for combined engineering/operator station
with 2 000 OS engineering and runtime POs
(can be used as operator station for productive operation)
PCS 7/505 OS engineering pack
V7.0 (2 000 POs)
1 language (English), executes
with Windows XP Professional,
floating license for 1 user
Electronic documentation on CD
"PCS 7/505 Option V7.0" and
PCS 7 Toolset DVD
Type of delivery: • License key memory stick, cer- tificate of license including terms and conditions • Toolset DVDs and product infor- mation PCS 7 V7.0 (incl. SP), Microsoft SQL Server 2005 in-cluding EULA, as well as sup-plementary CDs/DVDs (e.g. Microsoft service packs and tools) • CD "PCS 7/505 Option V7.0" Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 SIMATIC PCS / TISTAR migration
PCS 7/505 Operator System
■ Overview
The software packs PCS 7/505 OS offered for migration of exist-ing SIMATIC PCS/TISTAR systems are tailored to the architecture of the SIMATIC PCS 7 operator systems. They support single-user systems (Single Stations) as well as multi-user systems with up to 12 servers/redundant pairs of servers and up to 32 clients.
■ Design
The following software components are required depending on PCS 7/505 OS Packs V7.0 (single station/server/redundant
the configuration of a PCS 7/505 operator system as single sta- tion or client/server combination (single or redundant server): The PCS 7/505 OS Packs contain: SIMATIC PCS 7 architecture
• PCS 7 OS software runtime V7.0 incl. Service Pack (PO 2000) OS Single
for one OS single station, one OS server or two redundant (redundant
OS servers (incl. WinCC/Redundancy and RS 232 connecting dant ser-
• 505 OS Channel DLL (Single Station or Server) for communi- cation with the 505 controllers PCS 7/505 OS Single Sta- • Library with PCS 7/505 OS function block icons and OS face- PCS 7/505 OS Server Pack The 505 OS Channel DLL (single station or server) represents an original SIMATIC PCS 7 driver for reliable communication with PCS 7/505 OS Redundant the 505 controllers. This channel also supports the Industrial Ethernet interface via the CP 1613 communications processor.
PCS 7 OS Software Client The PCS 7/505 OS icons and OS faceplates developed in line with the SIMATIC PCS 7 standard take into account the special See Catalog ST PCS 7, sec-tion "OS Software V7.0" properties of the 505 controllers.
PowerPacks as well as further software for PCS 7/505 operator systems can be ordered from the Catalog ST PCS 7, in the sec-tion "OS Software V7.0".
Appropriate basic hardware for a PCS 7/505 operator station as a single station, server or client version can be found in Catalog ST PCS 7 in the section "SIMATIC PCS 7 Industrial Workstations V7.0".
Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 SIMATIC PCS / TISTAR migration
PCS 7/505 Operator System
■ Ordering data
■ Ordering data
PCS 7/505 OS single station
Software upgrade
pack V7.0 (PO 2000)
1 language (English), executes
PCS 7/505 OS Runtime upgrade
with Windows XP Professional, package from V6.1 to V7.0
Single License for 1 installation for OS Single Station or OS Server Electronic documentation on CD 1 language (English), executes "PCS 7/505 Option V7.0" and PCS 7 Toolset DVD XP Professional/Server 2003, Sin-gle License for 1 installation Type of delivery: Type of delivery: • License key memory stick, cer- tificate of license including • License key memory stick, cer- terms and conditions tificate of license including terms and conditions • Toolset DVDs and product infor- mation PCS 7 V7.0 (incl. service • Toolset DVDs and product infor- pack), Microsoft SQL Server mation PCS 7 V7.0 (incl. service 2005 including EULA, as well as pack), Microsoft SQL Server supplementary CDs/DVDs (e.g. 2005 including EULA, as well as Microsoft service packs and supplementary CDs/DVDs (e.g. Microsoft service packs and • CD "PCS 7/505 Option V7.0" • CD "PCS 7/505 Option V7.0" PCS 7/505 OS server pack V7.0
(PO 2000)
SIMATIC PCS 7 OS client/
1 language (English), executes SFC visualization upgrade
with Windows Server 2003, sin- package V6.0/V6.1 to V7.0
gle license for 1 installation 5 languages (German, English, French, Italian, Spanish), exe- Type of delivery: cutes with Windows • License key memory stick, cer- XP Professional, floating license tificate of license including terms and conditions (See Catalog ST PCS 7, section "Upgrades from SIMATIC PCS 7 • Toolset DVDs and product infor- V6.x to V7.0") mation PCS 7 V7.0 (incl. service pack), Microsoft SQL Server B) Subject to export regulations: AL: N, ECCN: EAR99S 2005 including EULA, as well as supplementary CDs/DVDs (e.g. Microsoft service packs and tools) • CD "PCS 7/505 Option V7.0" PCS 7/505 OS redundant server
pack V7.0 (2 000 POs)
1 language (English), executes
with Windows Server 2003, sin-
gle license for 2 installations, incl.
WinCC/Redundancy and RS 232
connection cable, 10 m
Type of delivery: • License key memory stick with 2 licenses, certificate of license in-cluding terms and conditions • Toolset DVDs and product infor- mation PCS 7 V7.0 (incl. service pack), Microsoft SQL Server 2005 including EULA, as well as supplementary CDs/DVDs (e.g. Microsoft service packs and tools) • CD "PCS 7/505 Option V7.0" • RS 232 connecting cable, 10 m SIMATIC PCS 7 OS Software
Client V7.0
6 languages (German, English,
French, Italian, Spanish, Chi-
nese), executes with Windows
XP Professional, floating license
for 1 user
(See Catalog ST PCS 7, section "OS Software V7.0") Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 SIMATIC PCS / TISTAR migration
Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 OpenPMC migration
PCS 7/OPMC OS Engineering Station
PCS 7/OPMC Operator System
Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 ■ Overview
SIMATIC PCS 7 OS clients
PCS 7/F2K
SIMATIC IT
PCS 7/F2K
OS server
OS server
OS server
Ethernet (TCP/IP) Configuration example of migration of OpenPMC systems A large number of OpenPMC systems have been installed When migrating Siemens OpenPMC systems with SIMATIC worldwide. These systems represent a wealth of hardware, user PCS 7 V7.0, existing OpenPMC operator stations (SIMATIC IT software and know-how accumulated by operating and mainte- Historian Server and Clients) are replaced by SIMATIC PCS 7 nance personnel. In order to retain the installed OpenPMC sys- operator systems (Single Stations or Client/Server systems). tems and to increase their value, Siemens has developed an The OS Single Stations and the OS Servers of such effective migration strategy based on the innovative SIMATIC PCS 7/OPMC operator systems can be operated in redundant PCS 7 process control system. This strategy allows OpenPMC or individual mode. The OPC server of SIMATIC IT Historian is customers to replace their existing systems by state-of-the-art used for data exchange between OpenPMC controllers and SIMATIC PCS 7 systems, with continued use of their OpenPMC PCS 7/OPMC servers. controllers and the installed field technology. At the same time, The engineering of the PCS 7/OPMC operator systems is based customers can use SIMATIC PCS 7 AS 41x controllers and on the data base automation (DBA) software. The data source SIMATIC process I/Os for plant expansions.
for DBA is the SIMATIC IT Historian Management Console, which is still used further for configuration of the OpenPMC con-trollers.
Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 ■ Design
■ Options
The following migration products are available for upgrading of Converting OS user software
OpenPMC systems with SIMATIC PCS 7: The modern DBA technology of Siemens permits fast and se- • PCS 7/OPMC OS Engineering Pack V7.0
cure implementation of your user software. You then benefit from for the OS engineering, consisting of: consistent software quality, reliability and verifiability. It goes - SIMATIC PCS 7 Engineering Software V7.0 without saying that we also offer this conversion as a service.
- PCS 7/OPMC OS DBA V7.0 We leave you to decide whether you wish to convert your user • PCS 7/OPMC OS Single Station Pack V7.0
software yourself or whether you wish to commission our experi- for a single station, consisting of: enced migration specialists. We would be pleased to provide - SIMATIC PCS 7 OS Single Station Software V7.0 incl. you with an individual quotation. Runtime license for 1 operator station • PCS 7/OPMC OS Server Pack V7.0
For quotations and additional information, please contact your for an individual server, consisting of: regional Siemens representative.
- SIMATIC PCS 7 OS Software Server V7.0 incl. Runtime li- cense for a non-redundant PCS 7/OPMC OS Server ■ More information
• PCS 7/OPMC OS Redundant Server Pack V7.0
You can find detailed information, ordering data and technical for a redundant pair of servers, consisting of: specifications on individual migration products in the following - SIMATIC PCS 7 OS Redundant Software Server V7.0 incl. sections "PCS 7/OPMC Engineering Station" and "PCS 7/OPMC Runtime license for a redundant pair of PCS 7/OPMC You can find additional information in the Internet at: Multi-client and dual-channel functionality
Data from different systems can be viewed on the OS clients in a process picture: • Data from OpenPMC controllers on the OpenPMC Ethernet • Data from SIMATIC PCS 7 automation systems on the SIMATIC PCS 7 plant bus Industrial Ethernet. The multi-client architecture of the operator systems enables a client to retrieve data from different servers. With smaller quantity frameworks, it is also possible to use a PCS 7/OPMC OS Server with dual-channel functionality. An individual PCS 7/OPMC OS Server implements the commu-nication not only with the OpenPMC controllers, but also with the SIMATIC PCS 7 automation systems.
Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 PCS 7/OPMC OS Engineering Station
■ Ordering data
PCS 7/OPMC OS Engineering Pack V7.0
PCS 7/OPMC OS Engineering
Pack V7.0
The PCS 7/OPMC OS Engineering Pack software V7.0 is re- Unlimited POs, 2 languages quired in order to configure a PCS 7/OPMC operator station. (English, Italian), executes with This software package comprises the following components: Windows XP Professional/Server 2003, • SIMATIC PCS 7 Engineering Software for OS V7.0,
floating license for 1 user unlimited POs
Electronic documentation on (see Section "ES software V7.0" of Catalog ST PCS 7) CD "PCS 7/OPMC Options • PCS 7/OPMC OS DBA V7.0
Version 7.0" and on Database Engineering Package for migration of user data. PCS 7 Toolset DVD Contains examples of OpenPMC OS faceplates for use with Type of delivery: SIMATIC PCS 7.
License key disk, certificate of license, terms and conditions; • Defined Type Editor / Defined Type Instance Editor
PCS 7 V7.0 toolset DVD, Microsoft For generation of templates and instances of user function SQL Server 2005, supplementary block data structures CDs/DVDs (e.g. Microsoft ser-vice packs and tools); The SIMATIC IT Historian V6.1 SP1 OPC server is not included in CD "PCS 7/OPMC Options Ver- Additional engineering software packages can be ordered in the Section "ES Software V7.0" of Catalog ST PCS 7 and can be in-stalled on an engineering station.
Appropriate basic hardware for a PCS 7/OPMC Engineering Sta- tion can be found in the section "SIMATIC PCS 7 Industrial Work-stations V7.0" of Catalog ST PCS 7.
PCS 7/OPMC OS DBA V7.0
This OS Engineering package contains the Data Base Automa-tion software. OpenPMC does not possess standard icons, face-plates and tag structures. With OpenPMC projects, these ob-jects are created by the users themselves. The database automation software is used to map the project-specific tag structures in OpenPMC onto corresponding SIMATIC PCS 7 tag structures. PCS 7/OPMC OS DBA contains three example icons, faceplates and tag structures. In this way, project engineers can learn how the necessary icon and function block libraries and tag struc-tures are to be generated for their project.
As soon as the SIMATIC PCS 7 tag structures have been config-ured with the database automation software and the SIMATIC PCS 7 icon and function block libraries have been generated with the PCS 7 Graphics Designer, the database automation software automatically generates the SIMATIC PCS 7 OS data-base with the display hierarchy, required tags, interrupts, alarm messages and alarm priorities as well as the specific function block icons and faceplates. The display hierarchy is the basis for navigation between the process pictures, for alarm manage-ment, and for implementation of safety measures. PCS 7/OPMC OS DBA automatically places the type-specific block icons, e.g. controller or analog input, in the generated pro-cess pictures. These icons are linked to the corresponding func-tion blocks and faceplates through the database. Manual config-uration is mainly limited to the design and positioning of the static graphic elements, e.g. tubes or tanks.
Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 PCS 7/OPMC Operator System
■ Overview
The software components offered for migration of existing OpenPMC operator systems are tailored to the architecture of the SIMATIC PCS 7 operator system. They support single-user systems (Single Stations) as well as multi-user systems with up to 12 servers/redundant pairs of servers and up to 32 clients.
PCS 7/OPMC faceplate for a PID loop block ■ Design
The following software components are required depending on PCS 7/OPMC OS Packs
the configuration of a PCS 7/OPMC operator system as single station or client/server combination (single or redundant): The PCS 7/OPMC OS Packs contain the following components: SIMATIC PCS 7 architecture
• SIMATIC PCS 7 OS Software Runtime (250 POs, incl. OS Single
512 archive tags) • Library with 3 PCS 7/OPMC OS icons and OS faceplates • WinCC/Redundancy and RS 232 connection cable, 10 m PCS 7/OPMC OS
(only for redundant OS Server) Single Station Pack V7.0
The PCS 7/OPMC OS function block icons and OS faceplates PCS 7OPMC OS
Server Pack V7.0
are matched to the special properties of the OpenPMC control-lers.
PCS 7/OPMC OS Redun-
dant Server Pack V7.0
PCS 7 OS Software
Client V7.0
See section "OS Software
V7.0" in Catalog ST PCS 7
PowerPacks as well as further software for PCS 7/OPMC opera-tor systems can be ordered from the section "OS Software V7.0" of the Catalog ST PCS 7.
Appropriate basic hardware for the configuration of an operator station as a PCS 7/OPMC OS single station, PCS 7/OPMC OS server or PCS 7/OPMC client can be found in Catalog ST PCS 7 in the Section "SIMATIC Industrial Workstations V7.0".
Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 PCS 7/OPMC Operator System
■ Ordering data
■ Ordering data
PCS 7/OPMC OS Single Station
SIMATIC PCS 7 OS Software
Pack V7.0
Client V7.0
250 POs, incl. 512 archive tags 5 languages (German, English, two languages (English, Italian), French, Italian, Spanish), exe- executes with Windows XP Pro- cutes with Windows fessional, Single License for XP Professional, floating license Electronic documentation on Type of delivery: CD "PCS 7/OPMC Options License key disk, emergency key Version 7.0" and on disk, certificate of license, terms PCS 7 Toolset DVD and conditions;PCS 7 V7.0 toolset DVDs, Type of delivery: Microsoft SQL Server 2005 License key disk, certificate of including EULA and supplemen- license, terms and conditions; tary CDs/DVDs (e.g. Microsoft PCS 7 V7.0 toolset DVDs, service packs and tools) Microsoft SQL Server 2005, (see Catalog ST PCS 7, Section incl. EULA and supplementary "OS Software V7.0") CDs/DVDs (e.g. Microsoft ser-vice packs and tools); SIMATIC IT Historian V6.1 SP1
CD "PCS 7/OPMC Options Ver- OPC Server
Required for the online connec-tion between SIMATIC PCS 7 PCS 7/OPMC OS Server Pack
Single Station/Server/redundant Server and the OpenPMC control- 250 POs, incl. 512 archive tags two languages (English, Italian), executes with Windows Server SIMATIC IT Historian V6.1 SP1 OPC Server is not included in the 2003, Single License for PCS 7/OPMC software packages.
Electronic documentation on CD "PCS 7/OPMC Options Version 7.0" and on PCS 7 Toolset DVD Type of delivery:License key disk, certificate of license, terms and conditions;PCS 7 V7.0 toolset DVDs, Microsoft SQL Server 2005, incl. EULA and supplementary CDs/DVDs (e.g. Microsoft ser-vice packs and tools);CD "PCS 7/OPMC Options Ver-sion 7.0" PCS 7/OPMC OS Redundant
Server Pack V7.0
250 POs, incl. 512 archive tags
2 languages (English, Italian), executes with Windows Server 2003, single license for 2 installations, incl. WinCC/Redundancy and RS 232 connection cable, 10 m Electronic documentation on CD "PCS 7/OPMC Options Version 7.0" and on PCS 7 Toolset DVD Type of delivery:2 license key disks, certificate of license, terms and conditions;PCS 7 V7.0 toolset DVDs, Microsoft SQL Server 2005, incl. EULA and supplementary CDs/DVDs (e.g. Microsoft ser-vice packs and tools);CD "PCS 7/OPMC Options Ver-sion 7.0";RS 232 connection cable, 10 m Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 Bailey INFI 90/NET 90 migration
PCS 7/90 OS Engineering Station
PCS 7/90 Operator System
Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 Bailey INFI 90/NET 90 migration
■ Overview
PCS 7/90 OS server Industrial Ethernet ComputerInterface Bailey Plant Loop/
Bailey Plant Loop/
ProcessControl Unit Configuration example of migration of Bailey INFI 90/NET 90 systems Many of the process control systems installed worldwide, includ- When migrating Bailey INFI 90/NET 90 systems with SIMATIC ing the Bailey INFI 90, are approaching the end of their lifecycle. PCS 7 V7.0, existing Bailey consoles are replaced by operator As individual components are now obsolete or no longer repair- systems (single stations or client/server systems) based on able, there is an urgent need to modernize these systems. As the SIMATIC PCS 7 V7.0. Existing Bailey controller configurations re- hardware, user software and know-how of the operating and main unchanged. The OS Single Stations and the OS Servers of maintenance personnel represents enormous value, a gradual such PCS 7/90 operator systems can be operated in redundant migration is often preferred to a complete "rip-out and replace" or individual mode. The Bailey Plant Loop/INFI-NET is con- nected in each case to a PCS 7/90 Operator Station (Single Station/Server) via a Computer Interface Unit (CIU) with serial The migration strategy developed by Siemens on the basis of RS 232 or SCSI interface.
the innovative SIMATIC PCS 7 process control system supports many different types of migration scenarios, thus minimizing the The Data Base Automation (DBA) software is used when engi- investment requirements for an individual automation project. neering the PCS 7/90 OS stations. The data source for DBA is The functionality and performance of an existing system can be the Bailey Engineering Workstation with Composer or WinTools.
significantly increased by modernizing with a SIMATIC PCS 7 operator station. The controller and the subordinate I/O level are retained. At the same time, it is also possible to use SIMATIC PCS 7 AS 41x controllers and SIMATIC process I/Os for plant ex-pansions.
Using its universal migration technology "Data Base Automation" (DBA), Siemens is not only able to migrate its own process con-trol systems, but is additionally able to offer matching migration solutions for systems from other vendors, e.g. for systems from ABB or Bailey.
Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 Bailey INFI 90/NET 90 migration
Supported system components
The PCS 7/90 OS migration products support the following The following migration products are available for migration of Bailey system components: Bailey INFI 90/NET 90 systems with SIMATIC PCS 7 V7.0: Computer Interface Units (CIU)
• PCS 7/90 OS Engineering Pack V7.0 (unlimited POs)
for an exclusive engineering station, consisting of - SIMATIC PCS 7 OS Engineering V7.0 (incl. Service Pack) - DBA for Bailey and third-party controllers - Library with icons, faceplates and diagnostics displays • PCS 7/90 OS Engineering Pack V7.0 (250 POs)
for an combined engineering/operator station, consisting of - SIMATIC PCS 7 OS Engineering V7.0 (incl. Service Pack) - DBA for Bailey and third-party controllers OIS Series 40/41/42 - Library with icons, faceplates and diagnostics displays - RoviSys OPC90 Server (unlimited Bailey tags) Process Portal A or B • PCS 7/90 OS Server Pack V7.0 (250 POs)
for a single server, consisting of - SIMATIC PCS 7 OS Software Server V7.0 (incl. Service Pack)- Library with icons, faceplates and diagnostics displays - RoviSys OPC90 Server (unlimited Bailey tags) • PCS 7/90 OS Redundant Server Pack V7.0 (250 POs)
for a redundant pair of servers, consisting of - SIMATIC PCS 7 Server Redundancy V7.0 (incl. Service Pack) with WinCC/Redundancy and 2 server licenses - Library with icons, faceplates and diagnostics displays - 2x RoviSys OPC90 Server (unlimited Bailey tags) PCS 7/90 OS V7.0 has been tested and released with representative con-figurations on the basis of Network 90 controllers (NMPC01, NMFC01- • PCS 7/90 OS Single Station Pack V7.0 (250 POs)
NMFC05) and INFI-NET 90 controllers (IMMFP01). If you are using other for a single station, consisting of types of controller we recommend that you seek support from the Tech- - SIMATIC PCS 7 OS Software Single Station V7.0 (incl. nical Consulting department of Customer Support. You will find informa- tion about the range of services of Customer Support and details of - Library with icons, faceplates and diagnostics displays regional contacts in the appendix to this catalog.
- RoviSys OPC90 Server (unlimited Bailey tags) ■ Options
The PCS 7/90 OS Client V7.0 is identical with the SIMATIC PCS 7 OS Client V7.0.
Conversion of existing graphics from Bailey consoles
The modern DBA technology of Siemens permits fast and se- If you have already modernized the Bailey INFI 90/NET 90 sys- cure implementation of your user software. Your investment in tem with PCS 7/90 OS migration products V6.1, you can up- the configuration of the existing system is therefore safe- grade the PCS 7/90 engineering and operator stations to V7.0 using the following upgrade software: It goes without saying that we also offer this conversion as a ser- • PCS 7/90 OS Upgrade Package Engineering from V6.1 to
vice. But you can call upon the services of our experienced mi- gration specialists not only for this reason, but also when gener- to upgrade a PCS 7/90 OS engineering station from V6.1 to ating new graphics. We would be pleased to provide you with an individual quotation. • PCS 7/90 OS Upgrade Package Runtime from V6.1 to V7.0
For quotations and additional information, please contact your to upgrade a PCS 7/90 OS single station, a PCS 7/90 OS regional Siemens representative.
server or a redundant pair of PCS 7/90 OS servers from V6.1 to V7.0 ■ More information
• PCS 7 OS Client/SFC Visualization Upgrade Package from
V6.0/6.1 to V7.0
You can find detailed information, ordering data and technical to upgrade a PCS 7/90 OS client from V6.1 to V7.0 specifications on individual migration products in the following sections "PCS 7/90 Engineering Station" and "PCS 7/90 Operator Multi-client and dual-channel functionality
Data from different systems can be displayed on the OS clients Additional information is available in the Internet under: in a process picture: • Data from Bailey controllers (PCUs) on the Bailey Plant • Data from the SIMATIC PCS 7 automation systems on the SIMATIC PCS 7 plant bus Industrial Ethernet.
The multi-client architecture of the operator systems enables a client to retrieve data from different servers.
With smaller systems it is possible to use a PCS 7/90 OS server with dual-channel functionality. This implements the communica-tion with the Bailey controllers and the SIMATIC PCS 7 automa-tion systems via two separate channels DLLs.
Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 Bailey INFI 90/NET 90 migration
PCS 7/90 OS Engineering Station
■ Design
PCS 7/90 OS Engineering Pack V7.0
PCS 7/90 OS DBA V7.0
This software package is required for OS engineering and OS in- This OS Engineering package contains the Data Base Automa- terfacing of the APACS+/QUADLOG controller. Depending on tion software as well as Bailey-specific OS icons, OS faceplates the application area, you can choose between two product ver- and OS diagnostics displays.
sions whose licensing differs as follows: The Data Base Automation software automatically generates the • PCS 7/90 OS engineering pack V7.0 (unlimited POs) OS database with the display hierarchy, required tags, alarm for an exclusive engineering station with unlimited OS engi- messages and alarm priorities as well as the specific block icons neering license; in this version the use as an operator station and faceplates. The display hierarchy is the basis for navigation is restricted to a 2-hour test mode. Continuous use in produc- between the process pictures, for alarm management, and for tive operation is not possible. implementing security measures. PCS 7/90 OS DBA automati- • PCS 7/90 OS engineering pack V7.0 (250 POs), cally places the type-specific block icons, e.g. controller or ana- for a combined engineering/operator station; in addition to an log input(AI), in the generated process pictures. These icons are OS engineering license for 250 POs, this version also includes linked to the corresponding function blocks and faceplates an OS runtime license for 250 POs. The number of process through the database. Manual configuration is mainly limited to objects (PO) is expandable with SIMATIC PCS 7 PowerPacks the design and positioning of the static graphic elements, e.g. V7.0 from Catalog ST PCS 7, section "ES Software V7.0".
tubes or tanks.
Both product versions contain the components listed below: The PCS 7/90 OS icons, faceplates and diagnostics displays created in line with the SIMATIC PCS 7 standard take into ac- • SIMATIC PCS 7 engineering software for OS V7.0 (including count the special properties of the Bailey controllers (PCUs).
SP) with the licenses described above in accordance with Catalog ST PCS 7, Section "ES Software V7.0" The following functions are supported: • PCS 7/90 OS DBA Bailey block No.
Database Engineering Package for the migration of user data.
Process I/O Functions
• PCS 7/90 OS library with OS function block icons and OS faceplates Analog exception report tag • OPC Engineering plug-in Data acquisition analog tag for interfacing third-party controllers (e.g. Allen-Bradley) Data acquisition digital tag The RoviSys OPC90 Server (unlimited Bailey tags) is only in- Device driver tag cluded in the PCS 7/90 OS Engineering Pack V7.0 (250 PO) for Digital exception report tag a combined engineering/operator station.
Multi-state device driver tag Further SIMATIC PCS 7 engineering software for a PCS 7/90 en-gineering station can be ordered using Catalog ST PCS 7, Sec- Process Control Functions
tion "ES software V7.0".
Remote control memory tag Appropriate basic hardware for a PCS 7/90 OS engineering sta- Remote motor control tag tion can be found in the section "SIMATIC PCS 7 Industrial Work- Remote manual set constant tag stations V7.0" of Catalog ST PCS 7.
Control station exception report tag FC 21, 22, 23, 80 INFI 90 status tag; reads status and problem reports from modules Text selector tag Engineering interface for third-party controllers
DBA enables the user to import a CSV file in order to define AS objects. This simplifies the integration of data coming from third-party OPC servers, e.g. tags for a third-party controller. This per-mits seamless integration of these data into the process control system.
Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 Bailey INFI 90/NET 90 migration
PCS 7/90 OS Engineering Station
■ Ordering data
■ Ordering data
Software for exclusive engineering station with unlimited
Software upgrade
OS engineering license
(not suitable for productive operation as an operator station;
PCS 7/90 OS engineering
2-hour OS test mode possible)
upgrade package from V6.1 to
V7.0
PCS 7/90 OS engineering pack
1 language (English), executes V7.0 (unlimited POs)
with Windows XP Professional, without RoviSys OPC90 Server floating license for 1 user 1 language (English), executes Type of delivery: with Windows XP Professional, • 2 license key memory sticks, floating license for 1 user certificate of license including Electronic documentation on terms and conditions CD "PCS 7/90 Options V7.0" and • Toolset DVDs and product infor- PCS 7 Toolset DVD mation PCS 7 V7.0 (incl. SP), Type of delivery: Microsoft SQL Server 2005 in- • License key memory stick, cer- cluding EULA, as well as sup- tificate of license including plementary CDs/DVDs (e.g. terms and conditions Microsoft service packs and tools) • Toolset DVDs and product infor- mation PCS 7 V7.0 (incl. SP), • CD "PCS 7/90 Options V7.0" Microsoft SQL Server 2005 in- • RoviSys OPC90 Server upgrade cluding EULA, as well as sup- plementary CDs/DVDs (e.g. Microsoft service packs and tools) • CD "PCS 7/90 Options V7.0" Software for combined engineering/operator station
with 250 OS engineering and runtime POs
(can be used as operator station for productive operation)
PCS 7/90 OS engineering pack
V7.0 (250 POs)
including RoviSys OPC90 Server
(unlimited Bailey tags) 1 language (English), executes with Windows XP Professional, floating license for 1 user Electronic documentation on CD "PCS 7/90 Options V7.0" and PCS 7 Toolset DVD Type of delivery: • License key memory stick, cer- tificate of license including terms and conditions • Toolset DVDs and product infor- mation PCS 7 V7.0 (incl. SP), Microsoft SQL Server 2005 in-cluding EULA, as well as sup-plementary CDs/DVDs (e.g. Microsoft service packs and tools) • CD "PCS 7/90 Options V7.0" • RoviSys unlimited OPC90 server Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 Bailey INFI 90/NET 90 migration
PCS 7/90 Operator System
■ Overview
The software components offered for migration of existing Bailey INFI 90/NET 90 systems are tailored to the architecture of the SIMATIC PCS 7 operator system. They support single-user systems (Single Stations) as well as multi-user systems with up to 12 servers/redundant pairs of servers and up to 32 clients.
Example faceplate with adjustable parameters ■ Design
The following software components are required depending on PCS 7/90 OS Software
the configuration of a PCS 7/90 operator system as single station The PCS 7/90 OS Software is used for the OS interfacing of or client/server combination (single or redundant server): Bailey controllers (PCUs) using an engineering system SIMATIC PCS 7 architecture
(PCS 7/90 ES) as well as for operation and monitoring of the PCUs (Process Control Units) using an operator system OS Single
(PCS 7/90 OS) based on SIMATIC PCS 7. (redundant
ES/OS communication with the Bailey controllers is carried out dant server)
via OPC (OLE for Process Control). The PCS 7/90 OS Software PCS 7/90 OS Single
physically supports communication via RS 232 or SCSI. It con- Station Pack V7.0
tains the following components: PCS 7/90 OS Server
• RoviSys OPC server, configured with DBA Pack V7.0
• Library with block icons, faceplates and diagnostics displays, PCS 7/90 OS Redundant
for reading and writing the available Bailey function block in- Server Pack V7.0
PCS 7 OS Software
Client V7.0
See Catalog ST PCS 7,
section "OS Software V7.0"
PowerPacks as well as further software for PCS 7/90 operator systems can be ordered from the Catalog ST PCS 7, in the sec-tion "OS Software V7.0".
Appropriate basic hardware for a PCS 7/90 operator station as a single station, server or client version can be found in Catalog ST PCS 7 in the section "SIMATIC PCS 7 Industrial Workstations V7.0".
Note:
Please note with redundant PCS 7/90 OS Servers or PCS 7/90
OS Single Stations, that the following functions each occupy a
COM port in each station:
• Optimization of the internal communication over RS 232 con- nection between the two redundant stations • RS 232 interfacing of the Bailey Plant Loop/INFI-NET per Computer Interface Unit (CIU). If the basic hardware of the redundant stations does not include two COM ports, you have the following alternatives: • Use of an additional interface expansion card • Optimization of the internal redundancy communication via a separate Ethernet connection instead of the serial RS 232 connection (for details, see "SIMATIC PCS 7 V7.0 Fault Toler-ant Process Control Systems" manual) Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 Bailey INFI 90/NET 90 migration
PCS 7/90 Operator System
■ Ordering data
■ Ordering data
PCS 7/90 OS single station pack
PCS 7/90 OS redundant server
V7.0 (PO 250)
pack V7.0 (250 POs)
Includes RoviSys OPC90 Server Includes 2 x RoviSys OPC90 1 language (English), executes with Windows XP Professional, 1 language (English), executes Single License for 1 installation with Windows Server 2003, sin- Electronic documentation on gle license for 2 installations CD "PCS 7/90 Options V7.0" and includes WinCC/Redundancy and PCS 7 Toolset DVD RS 232 connecting cable, 10 m Type of delivery: Electronic documentation on • License key memory stick, cer- CD "PCS 7/90 Options V7.0" and tificate of license including PCS 7 Toolset DVD terms and conditions Type of delivery: • Toolset DVDs and product infor- • License key memory stick with mation PCS 7 V7.0 (incl. SP), 2 licenses, certificate of license Microsoft SQL Server 2005 in- including terms and conditions cluding EULA, as well as sup- • Toolset DVDs and product infor- plementary CDs/DVDs (e.g. mation PCS 7 V7.0 (incl. SP), Microsoft service packs and Microsoft SQL Server 2005 in- cluding EULA, as well as sup- • CD "PCS 7/90 Options V7.0" plementary CDs/DVDs (e.g. • RoviSys unlimited OPC90 server Microsoft service packs and • CD "PCS 7/90 Options V7.0" PCS 7/90 OS server pack V7.0
• 2 RoviSys unlimited OPC90 Includes RoviSys OPC90 Server 1 language (English), executes • RS 232 connecting cable, 10 m with Windows Server 2003, sin- SIMATIC PCS 7 OS Software
gle license for 1 installation Client V7.0
Electronic documentation on 6 languages (German, English, CD "PCS 7/90 Options V7.0" and French, Italian, Spanish, Chi- PCS 7 Toolset DVD nese), executes with Windows Type of delivery: XP Professional, floating license for 1 user • License key memory stick, cer- (see Catalog ST PCS 7, section tificate of license including "OS Software V7.0") terms and conditions Software upgrade
• Toolset DVDs and product infor- mation PCS 7 V7.0 (incl. SP), PCS 7/90 OS Runtime upgrade
Microsoft SQL Server 2005 in- package from V6.1 to V7.0
cluding EULA, as well as sup- for OS Single Station or OS Server plementary CDs/DVDs (e.g. 1 language (English), executes Microsoft service packs and XP Professional/Server 2003, • CD "PCS 7/90 Options V7.0" Single License for 1 installation • RoviSys unlimited OPC90 server Type of delivery: • License key memory stick, certificate of license including terms and conditions • Toolset DVDs and product infor- mation PCS 7 V7.0 (incl. SP), Microsoft SQL Server 2005 in-cluding EULA, as well as sup-plementary CDs/DVDs (e.g. Microsoft service packs and tools) • CD "PCS 7/90 Options V7.0" • RoviSys OPC90 Server upgrade SIMATIC PCS 7 OS client/
SFC visualization upgrade
package V6.0/V6.1 to V7.0
5 languages (German, English,
French, Italian, Spanish), exe-
cutes with Windows
XP Professional, floating license
for 1 user
(see Catalog ST PCS 7, section
"Upgrades from SIMATIC PCS 7
V6.x to V7.0")
Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 Bailey INFI 90/NET 90 migration
Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 Honeywell TDC migration
Honeywell TDC migration
Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 Honeywell TDC migration
Honeywell TDC migration
■ Overview
■ Design
Many of the globally installed process control systems, for exam-ple the Honeywell TDC 3000/2000, have reached the end of their lifecycle. In the case of process control systems whose automa-tion systems (controllers) and operation and monitoring systems are obsolete, the complete rip-out and replace procedure with retention of the field cabling is the best choice for future-oriented automation. The Siemens migration solution for the TDC 3000 based on the SIMATIC PCS 7 process control system is characterized by the fact that the switchover and restart of the process cell is possible within a very short time. With careful preparation, production can usually restart after just one day.
16-channel analog input module FTA (Field Termination Assemblies) 8-channel analog output module FTA Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 Honeywell TDC migration
Honeywell TDC migration
Siemens FTA modules and connecting cables
The table below shows the available Siemens FTA modules and connecting cables for the migration of the Honeywell TDC 3000 system with SIMATIC PCS 7.
Honeywell
Siemens FTA
SIMATIC PCS 7 ET 200M
16-channel analog input PAIH02 6EQ2 012-1BA10-3BA0 6EQ2 012-2BE30-0BA0 6ES7 331-7NF00-0AB0 (2 cables required) (2 modules required) 8-channel analog output PAOX02 6EQ2 012-1BB10-2BA0 6EQ2 012-2BE30-0BA0 16-channel analog output PAOY22 6EQ2 012-1BB10-2BA0 6EQ2 012-2BE30-0BA0 (2 cables required) (2 modules required) 32-channel 24 V DC digi- PDIX02 6EQ2 012-1BC11-4BA0 6EQ2 012-2BE30-0BA0 32-channel 120 V AC 6EQ2 012-1BC21-4BA0 6EQ2 012-2BE30-0BA0 digital input module 16-channel 24 V DC digi- PDOX02 6EQ2 012-1BD11-3BA0 6EQ2 012-2BD30-0BA0 tal output module 16-channel 120 V AC 6EQ2 012-1BD21-3BA03) 6EQ2 012-2BD30-0BA0 digital output module 16-channel 120 V AC 6EQ2 012-1BD32-3BA03) 6EQ2 012-2BD30-0BA0 relay output module 1) Only non-redundant2) Fuse rating 5 A3) Only 120 V AC ■ Mode of operation
Siemens FTA modules
Porting the user software
The Siemens migration solution leaves both the field cabling and Before the modern SIMATIC PCS 7 process control system with the original Honeywell FTA (field termination assemblies) cabinet its powerful S7-400 automation systems and flexible Windows- where they are. The FTA modules mounted in this FTA cabinet, based operator stations can take over the process manage- however, are replaced by new Siemens FTA modules. This elim- ment, the existing user software must first be ported. The con- inates the enormous amount of time and money required for re- version of the control programs and screen displays from wiring the field devices.
Honeywell TDC 3000 to SIMATIC PCS 7 is offered as a service by Siemens. For further information and offers, please contact Siemens offers replacement modules and connection cables your regional SIMATIC PCS 7 sales partner.
for a wide range of Honeywell FTA modules. The Siemens FTA modules have the same dimensions as their Honeywell counter-parts. The terminal elements and the dimensions for the fixing holes are also identical. The wired connecting terminals are sim-ply pulled out of the existing Honeywell FTA modules and in-serted in the new Siemens FTA modules. Their connecting ca-bles are routed to the I/O modules of SIMATIC PCS 7 that are mounted in a SIMATIC PCS 7 cabinet together with the SIMATIC PCS 7 automation system. This SIMATIC PCS 7 cabinet replaces the corresponding original control cabinet with the Honeywell controller and the I/O modules. Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 Honeywell TDC migration
Honeywell TDC migration
■ Ordering data
■ Ordering data
Analog input module FTA for
ET 200M
Replaces Honeywell TDC 3000
Connection cable for analog
MU-TAIH01, MU-TAIH02, input/output module and digital
input module FTA, 8 m
16 analog input channels for with 50-pin Sub-D connector and analog input module 6ES7 331- 40-pin Siemens front connector 7NF00-0AB0 (requires 2 mod- 6ES7 392-1AM00-0AA0 Connection cable for digital
Analog output module FTA for
output module FTA, 8 m
with 50-pin Sub-D connector and Replaces Honeywell TDC 3000 20-pin Siemens front connector MU-TAOX01, MU-TAOX02, 6ES7 392-1AJ00-0AA0 MU-TAOY22, MU-TAOY23 A) Subject to export regulations: AL: N, ECCN: EAR99H 8 analog outputs for analog output module 6ES7 332-5HF00- ■ More information
Digital input module FTA for
For further information, offers and consultations, please contact your regional SIMATIC PCS 7 sales partner.
Replaces Honeywell TDC 3000 MU-TDID12 32 digital input channels 24 V DC for digital input module 6ES7 321-1BL00-0AA0 Digital input module FTA for
Replaces Honeywell TDC 3000 MU-TDIA12 32 digital input channels 120 V AC for digital input module 6ES7 321-1BL00-0AA0 Digital output module FTA for
Replaces Honeywell TDC 3000 MU-TDOD11, MU-TDOD12, MU-TDOD13, MU-TDOD14 16 digital outputs 24 V DC for digital output module 6ES7 322-1BH01-0AA0 Digital output module FTA for
Replaces Honeywell TDC 3000 MU-TDOA11, MU-TDOA12, MU-TDOA13 16 digital outputs 120 V AC for digital output module 6ES7 322-1BH01-0AA0 Digital output module FTA for
replaces Honeywell TDC 3000 MU-TDOR12, MU-TDOY23 16 relay outputs 120 V AC / 5 A for digital output module 6ES7 322-1BH01-0AA0 Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 ABB Contronic P migration
ABB Contronic P migration
Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 ABB Contronic P migration
ABB Contronic P migration
■ Overview
■ Benefits
Siemens already has a wealth of experience in the migration of The added value of the system replacement is obtained mainly Contronic P from a host of projects.
Because of the very short remaining time for which the manufac- • More effective engineering turer will still keep supplies of components, a complete replace- • Easier operation through more user-friendly process control ment has emerged as the ideal solution for the Contronic P-mi- (alarm hiding, fast navigation, etc.) gration. The particular features of the Siemens migration solution • Higher performance and quality, optimizable with Advanced for Contronic P are: • Software-supported conversion of user software • Optimization of maintenance and service through status- • Changeover during operation based asset management • Changeover concepts for the field instrumentation tailored to • Support of the business processes by interfacing of IT appli- different customer requirements cations, e.g. SIMATIC IT Thanks to the database-supported conversion of the engineer- • Comprehensive IT security by means of the PCS 7 Security ing data, errors are avoided and the engineering times signifi- Concept (high relevance due to increasing Internet usage and cantly reduced in comparison with a regeneration. Optimized networking with office applications) control parameters are converted to SIMATIC PCS 7 with largely • Assured future for the automation of the production plant the same effect. This ensures that the results of the process op-timizations, some of which have been established over many years, can continue to be used in the long term.
The application is not converted block by block, but functionally, i.e. process tag by process tag. In doing so, a valve or motor controller is mapped in Contronic P by a corresponding typical in SIMATIC PCS 7. The corresponding SIMATIC PCS 7 applica-tion is therefore easy to read and to modify.
■ Design
Contronic P
Option:Matching using hardwareplanning tools, e.g. E-Plan Memory dump ofuser software SIMATIC PCS 7
Interlocking,
STEP programs (SFC)
Clarification withthe customer SIMATIC PCS 7
Motor, valve, PID controller Process tags list
motor, valve, .
Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 ABB Contronic P migration
ABB Contronic P migration
The migration specialists at Siemens possess extensive plant The software-based migration of Contronic P to SIMATIC PCS 7 knowledge in various sectors of industry as well as many years is carried out in clear, individually tested and verifiable steps.
of experience in engineering, service and commissioning. First, • Export of the Contronic P application by means of a "memory they analyze the data of your plant and produce a clear and de- dump" of the user software, and importing into a database tailed quotation for the conversion to a modern automation plant based on SIMATIC PCS 7 that is easy to maintain and docu- • Acceptance of the existing typicals von Contronic P, e.g. con- mented in detail.
troller, valve or measured value recording, based on standard function blocks of SIMATIC PCS 7 In order that everything is in the right place at the right time and • Conversion of the existing user software (up to 80% auto- to ensure a smooth changeover, the migration specialists work with you in the preliminary stages to draw up a realistic detailed plan for the entire sequence of the project. This indicates where the automation reaches its limits and hu-man intervention is required. All conversion steps implemented Apart from the expense of purchasing new hardware and soft- are documented in detail.
ware and also porting the user software, one key cost factor in a Contronic P-Migration is the downtime. This is determined by the ■ concept for the changeover of the I/O signals (in the Contronic P-cabinet or on the sub-distribution board) as well as For preliminary discussions, elaboration of concepts, and quo- by the quality of the technological implementation of the user tations, please contact your regional SIMATIC PCS 7 represen- Although the switchover directly in the Contronic P-cabinet saves space for additional system cabinets, it requires a short plant standstill. When making the switchover on the sub-distribution board, the signals of one process tag can be rewired together while the plant is operating. Analytical software determines which signals belong together and indicates any temporary duplicate wiring that is necessary. This concept, however, requires additional hardware and correspondingly more space. Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 ABB Contronic P migration
Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 Invensys Triconex connection
Invensys Triconex connection
Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 Invensys Triconex connection
Invensys Triconex connection
■ Overview
SIMATIC PCS 7 OS server Industrial Ethernet SIMATIC PCS 7 fault tolerant automation systems Integration of the safety-oriented Tricon and Trident controllers into SIMATIC PCS 7 via CM104_TSAA gateway In the past it was customary to operate safety-oriented control- ■ lers separately from the process control system. Consequently, safety controllers are not always included directly in the modern- The CM104_TSAA gateway manages the data exchange be- ization of the process control system.
tween the SIMATIC PCS 7 automation systems and the Tri- A Siemens solution developed for the migration with SIMATIC con/Trident controllers. The SIMATIC PCS 7 automation systems PCS 7 enables the Triconex safety controllers Tricon and Trident communicate with the gateway via the function blocks provided from Invensys to be integrated into the process control system in a separate CFC library, using the S7 system function when modernizing existing plants.
BSEND/BRECV for this purpose. If defined errors occur, inte- grated diagnostics functions trigger corresponding alarm mes- sages in the SIMATIC PCS 7 operator system. The integration of event messages in the correct chronological order into the mes- The Tricon and Trident controllers are connected via the sage recording and logging of the SIMATIC PCS 7 operator sys- CM104_TSAA gateway, the TSAA protocol of Triconex being tems can be implemented on a project-specific basis.
used for the communication.
The CM104_TSAA Gateway operated on the SIMATIC PCS 7 Industrial Ethernet plant bus is connected by means of an Ether-net interface to the Triconex safety controller. Compliant with the redundant system architecture, two gateways are always used in parallel. Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 Invensys Triconex connection
Invensys Triconex connection
■ More information
As a large number of different Triconex components must be considered when integrating Triconex safety controllers into SIMATIC PCS 7, the CM104_TSAA gateway with the associated function block library is offered only as part of a project-specific service. Please direct any inquiries regarding the preparation of an offer to: Siemens AGIndustry SectorIndustry Solutions Division, Karlsruhe Phone: +49 721595-7024E-mail: [email protected] You can obtain further information on request from your regional Siemens representative or from the Internet at: Triconex communications blocks in the CFC The basis for configuration of the Triconex communication is a CFC library with specially generated function blocks. Individual, tag-oriented read and write blocks facilitate the positioning of the communications blocks within a technological function block. The read and write function blocks offered for various data types conform to the SIMATIC PCS 7 driver concept. Triconex tags are addressed via Triconex Alias directly to the SIMATIC PCS 7 function blocks. This simplifies the configuration with the SIMATIC PCS 7 import/export wizards as well as the commissioning. Using the integrated simulation functions, the SIMATIC PCS 7 configuration can also be tested without the safety-related controller.
The Triconex application requires only that the access by TSAA protocol is enabled and a "sign of life" is implemented.
Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 Invensys Triconex connection
Siemens ST PCS 7.2 · October 2009 Integration
Siemens AG 2009 of third-party controllers
using PCS 7/OPEN OS
PCS 7/OPEN OS Engineering Station Operator control and monitoring
PCS 7/OPEN OS Operator System Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 Integration of third-party controllers using PCS 7/OPEN OS
■ Overview
SIMATIC PCS 7 OS clients Industrial Ethernet Configuration example for the SIMATIC PCS 7 integration of third-party controllers with PCS 7/OPEN OS Siemens offers a host of OS migration products that enable con- The core of PCS 7/OPEN OS is based on the database automa- trollers that do not belong to the range of SIMATIC PCS 7 system tion software (DBA) familiar from other OS products and essen- components to be integrated into the process management with tially comprises the following components: the SIMATIC PCS 7 operator system. This applies to controllers • SIMATIC PCS 7 OS engineering and runtime software of Siemens and third-party control systems such as APACS+/QUADLOG, Bailey INFI 90/NET 90, OpenPMC, • PCS 7/OPEN OS DBA data base automation software TELEPERM M or SIMATIC PCS/TISTAR.
• PCS 7/OPEN OS runtime software option Supplementary to this, PCS 7/OPEN OS gives you the option of The functionality supplied enables the project engineer to inte- using the SIMATIC PCS 7 operator system also for the operation grated the existing third-party controllers with additional engi- and monitoring of controllers for which no specific Siemens neering services effectively into the process control with the OS migration products are available. SIMATIC PCS 7 operator system. The prerequisite for the use of PCS 7/OPEN OS is that an OPC The additional OS engineering services include: server exists for the respective controller type. PCS 7/OPEN OS • Creation of the type definitions and type instances in the con- supports the data exchange with the controllers via OPC DA and text of the DBA engineering • Creation of the OS function block icons and OS faceplates ac- cording to the specific properties of the third-party controllers The existing engineering system continues to be used for changing the existing controller configuration. Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 Integration of third-party controllers using PCS 7/OPEN OS
PCS 7/OPEN OS Engineering Station
■ Design
SIMATIC PCS 7 engineering system
with Windows XP Professional / Windows Server 2003 operating system
Field of application Classic, exclusively engineering station neering/operator station for small Can be used as operator station for productive operation SIMATIC PCS 7 Industrial Workstation including operating system
BCE communication for up to SIMATIC PCS 7 ES/OS BCE WXP 8 automation systems (single stations only) SIMATIC PCS 7 OS Server BCE SRV03 Industrial Ethernet (IE) com- SIMATIC PCS 7 ES/OS IE WXP SIMATIC PCS 7 OS Server IE SRV03 PCS 7/OPEN OS engineering packages, alternatives
• For the integration of third-party controllers in a new plant PCS 7/OPEN OS Engineer- Without OS Runtime license for produc- tive operation (2-hour OS test mode pos- (incl. SIMATIC PCS 7 V7.1 With OS Runtime license for productive • For the integration of third-party controllers into an existing plant PCS 7/OPEN OS Engineering Component Option V7.1 (without SIMATIC PCS 7 V7.1 software) PCS 7/OPEN OS Engineering Pack V7.1
Further SIMATIC PCS 7 engineering software for a PCS 7/OPEN OS engineering station can be ordered using Catalog ST PCS 7, This software package is required for the engineering of the Chapter "Engineering System", Section "ES software". PCS 7/OPEN OS operator stations. Depending on the applica-tion area, you can choose between two product versions whose Appropriate basic hardware for a PCS 7/OPEN OS engineering licensing differs as follows: station can be found in the section "SIMATIC PCS 7 Industrial • PCS 7/OPEN OS Engineering Pack V7.1 ( unlimited POs)
Workstation" of Catalog ST PCS 7.
for an exclusive engineering station with unlimited OS engi- PCS 7/OPEN OS Engineering Component Option V7.1
neering license; in this version the use as an operator station is restricted to a 2-hour test mode. Continuous use in produc- The PCS 7/OPEN OS engineering component option V7.1 is tive operation is not possible. suitable for integrating third-party controllers into an existing SIMATIC PCS 7 V7.1 process control system. Unlike the • PCS 7/OPEN OS Engineering Pack V7.1 (250 POs)
PCS 7/OPEN OS Engineering Pack V7.1, it is consequently not for a combined engineering/operator station; in addition to an equipped with the SIMATIC PCS 7 engineering software for OS engineering license for 250 POs, this version also includes an OS runtime license for 250 POs. The number of process ob-jects (PO) is expandable with SIMATIC PCS 7 Engineering PowerPacks AS/OS V7.1, chapter "Engineering System", sec-tion "ES Software".
Both product versions contain the components listed below: • SIMATIC PCS 7 Engineering Software for OS V7.1 with the
licenses described above, according to Catalog ST PCS 7, Chapter "Engineering System", Section "ES software" • PCS 7/OPEN OS DBA
Database Engineering Package, comprising DBA control center, type editor, instance editor and runtime expansion platform • Licenses for the loading of the third-party controller engineer-
ing data into the DBA, for compiling the DBA configuration into a SIMATIC PCS 7 operator station and for access to the A&E data of the OPC server Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 Integration of third-party controllers using PCS 7/OPEN OS
PCS 7/OPEN OS Engineering Station
■ Function
A core component for the PCS 7/OPEN OS engineering is the The PCS 7/OPEN OS DBA is also used for the configuration of: database automation software PCS 7/OPEN OS DBA. It gener- • Runtime Extension Framework (responsible for the synchroni- ates the OS data with the plant hierarchy, the alarms and mes- zation, persistence of the alarm status information) sages from the OPC tags budget of the OPC server connected with the third-party controller. The plant hierarchy is the basis for • SIMATIC PCS 7 message system (alarm logging) the hierarchical structure of the process pictures on the SIMATIC • SIMATIC PCS 7 archive system (tag logging) PCS 7 operator station and for the alarm management. and their address Correspondence List List of tags for display (Function Block Description) PCS 7/OS Project - Microsoft Excel - Graphics Designer - Faceplate Designer e.g. with Microsoft Excel Working sequence for the integration of the third-party controllers into the SIMATIC PCS 7 operator system Working sequence for the integration of the third-party
controllers into the SIMATIC PCS 7 operator system
The type editor from the PCS 7/OPEN OS DBA must then be used to create templates for the function blocks used in the ap-plication. The instance editor first creates an instance of each of First, the information sources suitable for Step 2 must be deter- these templates. This instance can then be exported to Microsoft Excel for the fast preparation of all instances of one type. The in- • Engineering system of the third-party controller stances created in Microsoft Excel can subsequently be reim- • Description of the third-party controllers ported into the instance editor.
• Source data of the OPC server At the same time, function block icons and faceplates are to be created for all new function block types using SIMATIC PCS 7 OS standard tools (Graphics Designer and Faceplate Designer).
The function blocks and their parameters relevant for the display and operation then have to be identified on the basis of the sources of information determined in Step 1.
On completion of all instances, the content of the instance editor is to be exported to the DBA database and the plant hierarchy is to be created. This is followed by the compilation and import of the DBA data into the SIMATIC PCS 7 operator system.
Following the import of the OS data relevant for the third-party controller into the SIMATIC PCS 7 OS project, the sequence of the subsequent configuration is analogous to a SIMATIC PCS 7 standard project. Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 Integration of third-party controllers using PCS 7/OPEN OS
PCS 7/OPEN OS Engineering Station
■ Ordering data
■ Ordering data
PCS 7/OPEN OS Engineering Packages
PCS 7/OPEN OS Engineering Packages i
incl. SIMATIC PCS 7 V7.1 Software
ncl. SIMATIC PCS 7 V7.1 Software
for the integration of third-party controllers into an existing SIMATIC
Software for exclusive engi-
PCS 7 V7.1 architecture neering station
with unlimited OS engineering
PCS 7/OPEN OS Engineering
Component Option V7.1
(not suitable for productive opera- 1 language (English), executes tion as an operator station; 2-hour with Windows XP Professional or OS test mode possible) Windows Server 2003, single license for 1 installation PCS 7/OPEN OS Engineering
Pack V7.1 (unlimited POs)
Type of delivery: 1 language (English), executes • License key memory stick, cer- with Windows XP Professional or tificate of license including Windows Server 2003, single terms and conditions license for 1 installation • CD "PCS 7/OPEN OS Option Electronic documentation, on Type of delivery: B) Subject to export regulations: AL: N, ECCN: EAR99S • License key memory stick, cer- tificate of license including terms and conditions • SIMATIC PCS 7 Data Medium • CD "PCS 7/OPEN OS Option Software for combined engi-
neering/operator station
with 250 OS engineering and
runtime POs (can be used for pro-
ductive operation as operator sta-
tion)
PCS 7/OPEN OS Engineering
Pack V7.1 (250 POs)
1 language (English), executes
with Windows XP Professional or
Windows Server 2003, single
license for 1 installation
Electronic documentation, on
CD/DVD
Type of delivery: • License key memory stick, cer- tificate of license including terms and conditions • SIMATIC PCS 7 Data Medium • CD "PCS 7/OPEN OS Option PowerPacks for PO expansion
See Catalog ST PCS 7, Chapter "Engineering System",
Section "ES software"
Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 Integration of third-party controllers using PCS 7/OPEN OS
Operator control and monitoring PCS 7/OPEN OS Operator System
■ Overview
The PCS 7/OPEN OS software packages offered for the integra-tion of third-party controllers into the process management of the SIMATIC PCS 7 V7.1 process control system are tailored to the architecture of the SIMATIC PCS 7 operator system. They sup-port single station systems (single stations) as well as multi-user systems with up to 12 servers/redundant pairs of servers and up to 32 clients.
■ Design
The following software components are required depending on the configuration of a PCS 7/OPEN OS operator system as single station or multi-user system (client/server architecture): PCS 7/OPEN OS architecture
OS server
OS client
For the integration of third-party controllers into a
new plant
PCS 7/OPEN OS Single Station Pack V7.1 PCS 7/OPEN OS Server Pack V7.1 (PO 250) PCS 7/OPEN OS Redundant Server Pack V7.1 SIMATIC PCS 7 OS Software Client V7.11) For the integration of third-party controllers into
an existing plant
PCS 7/OPEN OS Runtime Component Option V7.1 (ohne SIMATIC PCS 7 V7.1 Software) 1) For further information and ordering information, refer to Catalog ST PCS 7, Chapter "Operator System", Section "OS Software".
PowerPacks as well as further software for PCS 7/OPEN OS op- PCS 7/OPEN OS Runtime Component Option V7.1
erator systems can be ordered from Catalog ST PCS 7, Chapter The PCS 7/OPEN OS runtime component option V7.1 that "Operator System", Section "OS Software".
can be installed on the OS single station and on the OS server Appropriate basic hardware for a PCS 7/OPEN OS operator sta- is used for integrating third-party controllers into an existing tion as a single station, server or client version can be found in SIMATIC PCS 7 V7.1 process control system. Consequently it the "SIMATIC PCS 7 Industrial Workstation" section of Catalog is not equipped with SIMATIC PCS 7 OS Software V7.1 like the PCS 7/OPEN OS Runtime Packages V7.1 for the OS single sta-tion, the OS server or the redundant OS server pair.
PCS 7/OPEN OS Runtime Packages V7.1 (single sta-
tion/server/redundant server)
The PCS 7/OPEN OS Runtime Packages V7.1 contain: • PCS 7 OS software runtime V7.1 (250 POs) for one OS single station, one OS server or two redundant OS servers (incl. WinCC/Redundancy and RS 232 connecting cable, 10 m) • PCS 7/OPEN OS runtime software option • License for the access to the A&E data of the OPC server Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 Integration of third-party controllers using PCS 7/OPEN OS
Operator control and monitoring PCS 7/OPEN OS Operator System
■ Function
■ Ordering data
The PCS 7/OPEN OS Runtime Packages V7.1 enable the PCS 7/OPEN OS Redundant
SIMATIC PCS 7 operator system to: Server Pack V7.1 (250 POs)
• exchange data with the third-party controller via the appropri- 1 language (English), executes with Windows Server 2003, sin- gle license for 2 installations, incl. • save the collected information in the runtime database WinCC/Redundancy and RS 232 connection cable, 10 m • organize and display the process data and message/alarms in accordance with the configured plant hierarchy Type of delivery: • make the data available for the OS clients and the central ar- • License key memory stick, cer- tificate of license including chive server (CAS) terms and conditions • synchronize the data between OS servers • SIMATIC PCS 7 Data Medium • CD "PCS 7/OPEN OS Option PCS 7/OPEN OS Runtime Packages
• RS 232 connecting cable, 10 m incl. SIMATIC PCS 7 V7.1 Software
SIMATIC PCS 7 OS Software
PCS 7/OPEN OS Single Station
Client V7.1
Pack V7.1 (250 POs)
5 languages (German, English, 1 language (English), executes French, Italian, Spanish), exe- with Windows XP Professional, cutes with Windows single license for 1 installation XP Professional, floating license for 1 user Electronic documentation, on CD/DVD (See Catalog ST PCS 7, Chapter "Operator System", Type of delivery: Section "OS software") • License key memory stick, cer- tificate of license including PowerPacks for PO expansion
terms and conditions See Catalog ST PCS 7, Chapter "Operator System", Section "OS software" • SIMATIC PCS 7 Data Medium PCS 7/OPEN OS Runtime Packages
without SIMATIC PCS 7 V7.1 software
• CD "PCS 7/OPEN OS Option for the integration of third-party controllers into an existing SIMATIC PCS 7.1 architecture PCS 7/OPEN OS Server Pack
PCS 7/OPEN OS Runtime Com-
V7.1 (250 POs)
ponent Option V7.1
1 language (English), executes 1 language (English), executes with Windows Server 2003, sin- with Windows XP Professional or gle license for 1 installation Windows Server 2003, single Type of delivery: license for 1 installation • License key memory stick, cer- Type of delivery: tificate of license including • License key memory stick, cer- terms and conditions tificate of license including • SIMATIC PCS 7 Data Medium terms and conditions • CD "PCS 7/OPEN OS Option • CD "PCS 7/OPEN OS Option Individual components for redundancy retrofit
for archive comparison after OS restart; single license for 2 installationsInstallation is required on both of the redundant stations RS 232 connecting cable, 10 m
B) Subject to export regulations: AL: N, ECCN: EAR99S Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 Integration of third-party controllers using PCS 7/OPEN OS
Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 Integration
FOUNDATION Fieldbus
Integration of FOUNDATION fieldbus
Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 Integration of FOUNDATION Fieldbus
Integration of FOUNDATION fieldbus
■ Overview
Asset Management/ Maintenance station Industrial Ethernet DP/FF Link
Integration of FOUNDATION Fieldbus H1 in SIMATIC PCS 7 via DP/FF Link By means of the DP/FF Link, Siemens offers the possibility for in- The FF H1 integration into SIMATIC PCS 7 supports "control in tegrating FF H1 field devices into the SIMATIC PCS 7 process the field", i.e. control with suitable field devices independent of control system via PROFIBUS DP. The DP/FF Link supports cy- the control system's controller.
clic and acyclic communication. The hardware configuration and the detailed diagnostics of the FF-H1 components conform to the system. The FF-H1 components can also be integrated into the SIMATIC PCS 7 Asset Management. ■ Ordering data
• The router from PROFIBUS DP to the FOUNDATION Fieldbus Router from PROFIBUS DP to FOUNDATION Fieldbus H1
H1 (FF-H1) is implemented using the DP/FF Link bundle which DP/FF Link bundle
6DL4 400-1AA
consists of the following components: - PROFIBUS DP interface module Anybus DP-Link • PROFIBUS DP interface module - Fieldbus Interface Module 3420 (FIM 3420) for four FF-H1 • Fieldbus Interface Module 3420 • Expansion limits: - Max. 64 FF devices per DP/FF Link distributed between max. A) Subject to export regulations: AL: N, ECCN: EAR99H 4 FF-H1 segments with max. 16 FF devices each - Max. 8 digital input modules, 8 digital output modules, 32 analog input modules and 16 analog output modules • Central engineering of the DP/FF Link and FF field devices: - Configuration of PROFIBUS DP interface module of the DP/FF Link on the PROFIBUS DP master system using HW-Config - Configuration of the FF segment including "control in the field" applications, as well as parameterization of the FF field devices per Web interface via Ethernet Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 Partner at Industry Automation and
Drive Technologies
Service & Support
Siemens Solution Partner
Automation and Power Distribution
Ordering data summary
Catalog improvement suggestions
Conditions of sale and delivery
Export regulations
Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 Partner at Industry Automation and Drive Technologies At Siemens Industry Automation and Drive Technologies, more than 85,000 people are resolutely pursuing the same goal: long-term improvement of your competitive ability. We are committed to this goal. Thanks to our commitment, we continue to set new standards in automation and drive technology. In all industries - worldwide.
At your service locally, around the globe for consulting, sales, training, service, support, spare parts. on the entire Industry Automation and Drive Technologies range.
Your personal contact can be found in our Contacts Database at:http://www.siemens.com/automation/partner You start by selecting a • Product group, • Service.
Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 Information and Ordering
in the Internet and on DVD
■ Siemens Industry Automation and Drive Technologies in the WWW
A detailed knowledge of the range of products and services available is essential when planning and configuring automation systems. It goes without saying that this information must always be fully up-to-date.
Siemens Industry Automation and Drive Technologies has therefore built up a comprehensive range of information in the World Wide Web, which offers quick and easy access to all data required. Under the address you will find everything you need to know about products, sys-tems and services.
■ Product Selection Using the Offline Mall of Industry
Detailed information together with convenient interactive functions: The Offline Mall CA 01 covers more than 80,000 products and thus provides a full summary of the Siemens Industry Automation and Drive Technologies product base. Here you will find everything that you need to solve tasks in the fields of automation, switchgear, installation and drives. All information is linked into a user interface which is easy to work with and intuitive. After selecting the product of your choice you can order at the press of a button, by fax or by online link.
Information on the Offline Mall CA 01 can be found in the Internet under ■ Easy Shopping with the Industry Mall
The Industry Mall is the virtual department store of Siemens AG in the Internet. Here you have access to a huge range of prod-ucts presented in electronic catalogs in an informative and at-tractive way. Data transfer via EDIFACT allows the whole procedure from selection through ordering to tracking of the order to be carried out online via the Internet.
Numerous functions are available to support you. For example, powerful search functions make it easy to find the required products, which can be immediately checked for avail-ability. Customer-specific discounts and preparation of quotes can be carried out online as well as order tracking and tracing. Please visit the Industry Mall on the Internet under: Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 Service & Support Services covering the entire life cycle
■ Technical Consulting
Support in the planning and de-signing of your project from de-tailed actual-state analysis, target definition and consulting on product and system ques-tions right to the creation of the automation solution.
■ Engineering Support
Support in configuring and de-veloping with customer-oriented services from actual configura-tion to implementation of the au- tomation project.
Our Service & Support accompanies you worlwide in all con-cerns related to the automation and drive technology of Sie-mens. In more than 100 countries directly on site and covering all phases of the life cycle of your machines and plants. Round the clock.
An experienced team of specialists with their combined
knowhow is ready to assist you. Regular training courses and a ■ Field Service
close contact of our employees among each other - also across continents - assure a reliable service for multifaceted scopes.
With Field Service, we offer ser-vices for startup and mainte- nance essential for ensuring The comprehensive information system available round the clock via Internet ranging from Product Support and Service & Support services to Support Tools in the Shop.
■ Spare Parts and Repairs
In the operating phase of a ma-chine or automation system, we provide a comprehensive repair and spare parts service ensur- Competent consulting in techni- ing the highest degree of plant cal questions covering a wide range of customer-oriented ser-vices for all our products and systems.
■ Optimization and Upgrading
After startup or during the ope-rating phase, additional potenti-al for inceasing the productiviy or for reducing costs often ari-ses. For this purpose, we offer you high-quality services in opti-mization and upgrading.
You find contact details in the Internet under:http://www.siemens.com/automation/service&support Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 Service & Support ■ Knowledge Base on DVD
For locations without online con- The DVD also includes a full-text search and our Knowledge nections to the Internet there are Manager for targeted searches for solutions. The DVD will be up- excerpts of the free part of the dated every 4 months.
information sources available on Just the same as our online offer in the Internet, the Service & DVD (Service & Support Knowl- Support Knowledge Base on DVD comes complete in 5 lan- edge Base). This DVD contains guages (German, English, French, Italian, Spanish).
all the latest product information at the time of production (FAQs, You can order the Service & Support Knowledge Base DVD
Downloads, Tips and Tricks, Up- from your Siemens contact.
dates) as well as general infor-mation on Service & Support.
Order no. 6ZB5310-0EP30-0BA2
■ Automation Value Card
By entering the card number and PIN you have full access to the Service & Support services being offered. The charge for the services procured is debited from the credits on your Automa-tion Value Card.
All the services offered are marked in currency-neutral credits, so you can use the Automation Value Card worldwide. Order your Automation and Value Card easily and comfortably like a product with your sales contact.
Automation Value Card order numbers
Detailed information on the services offered is available on our Small card - great support
Internet site at: The Automation Value Card is an integral component of the com- prehensive service concept with which Siemens Automation and Drives will accompany you in each phase of your automation Service & Support à la Card: Examples It doesn't matter whether you want just specific services from our Priority processing for urgent cases Technical Support or want to purchase something on our Online portal, you can always pay with your Automation Value Card. No Availability round the clock invoicing, transparent and safe. With your personal card number Technical consulting for complex questions and associated PIN you can view the state of your account and Consulting service for products that are not available all transactions at any time.
Services on card. This is how it's done.
Support Tools in the Support Shop
Card number and PIN are on the back of the Automation Value Tools that can be used directly for configuration, anal- Card. When delivered, the PIN is covered by a scratch field, guaranteeing that the full credit is on the card.
Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 Siemens Solution Partner
Automation and Power Distribution
■ Overview
The Solution Partner Finder, available to you on the Internet, is a comprehensive database in which all Solution Partners, together with their performance profiles, present themselves. In addition to the search criteria Technology, Sector and Country, you can also search by Company and ZIP Code. From there it is only a small step to making the first contact.
Call up the Solution Partner Finder as follows: • CA 01 on CD-ROM: On the start page via "Contacts & Partners; Siemens Solution Partner Automation and Power Distribution" • CA 01 online: Go directly to the Solution Partner Finder: Power Distribution Products and systems from Siemens Automation and Drives Additional information about the Siemens Solution Partner provide the ideal platform for all automation tasks. Program is available in the Internet at: Siemens Solution Partners offer customized future-proof solutions with products and systems from Siemens Automation and Drives. The basis: qualified product and system knowledge coupled with a high degree of solutions and industry-related expertise.
In the Siemens Solution Partner Program you are certain to find the optimum partner for your specific requirements. Since more than 570 companies worldwide belong to the program, you can be sure to get expert support at your location.
Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 Software Licenses ■ Overview
Software requiring a license is categorized into types.
With the Factory License the user has the right to install and use The following software types have been defined: the software at one permanent establishment only. The perma- • Engineering software nent establishment is defined by one address only.The number of hardware devices on which the software may be installed • Runtime software results from the order data or the Certificate of License (CoL).
Certificate of license
This includes all software products for creating (engineering) The Certificate of License (CoL) is the licensee's proof that the user software, e.g. for configuring, programming, parameteriz- use of the software has been licensed by Siemens. A CoL is ing, testing, commissioning or servicing. required for every type of use and must be kept in a safe place.
Data generated with engineering software and executable programs can be duplicated for your own use or for use by third- The licensee is permitted to use the software or an earlier ver-sion/release of the software, provided that the licensee owns such a version/release and its use is technically feasible.
This includes all software products required for plant/machine operation, e.g. operating system, basic system, system expan- sions, drivers, etc.
Software is constantly being updated.
The duplication of the runtime software and executable pro- The following delivery versions grams created with the runtime software for your own use or for use by third-parties is subject to a charge. You can find information about license fees according to use in can be used to access updates.
the ordering data (e.g. in the catalog). Examples of categories of use include per CPU, per installation, per channel, per instance, Existing bug fixes are supplied with the ServicePack version.
per axis, per control loop, per variable, etc.
Information about extended rights of use for parameteriza- PowerPacks can be used to upgrade to more powerful software.
tion/configuration tools supplied as integral components of the The licensee receives a new license agreement and CoL scope of delivery can be found in the readme file supplied with (Certificate of License) with the PowerPack. This CoL, together the relevant product(s).
with the CoL for the original product, proves that the new soft- ware is licensed. A separate PowerPack must be purchased for each original Siemens Automation & Drives offers various types of software license of the software to be replaced.
• Floating license • Single license An upgrade permits the use of a new version of the software on the condition that a license for a previous version of the product • Rental license is already held.
• Trial license The licensee receives a new license agreement and CoL with the upgrade. This CoL, together with the CoL for the previous product, proves that the new version is licensed.
The software may be installed for internal use on any number of A separate upgrade must be purchased for each original license devices by the licensee. Only the concurrent user is licensed. of the software to be upgraded.
The concurrent user is the person using the program. Use begins when the software is started. A license is required for each concurrent user. ServicePacks are used to debug existing products. ServicePacks may be duplicated for use as prescribed accord- ing to the number of existing original licenses.
Unlike the floating license, a single license permits only one installation of the software. The type of use licensed is specified in the ordering data and Siemens Automation & Drives supplies software products with in the Certificate of License (CoL). Types of use include for and without license keys.
example per device, per axis, per channel, etc. The license key serves as an electronic license stamp and One single license is required for each type of use defined.
is also the "switch" for activating the software (floating license, rental license, etc.).
The complete installation of software products requiring license A rental license supports the "sporadic use" of engineering keys includes the program to be licensed (the software) and the software. Once the license key has been installed, the software license key (which represents the license). can be used for a specific number of hours (the operating hours do not have to be consecutive). Detailed explanations concerning license conditions can be One license is required for each installation of the software.
found in the "Terms and Conditions of Siemens AG" or underhttp://www.siemens.com/automation/mall (Industry Mall Online-Help System) A trial license supports "short-term use" of the software in a non-productive context, e.g. for testing and evaluation purposes. A&D/Software licenses/En 03.08.06 It can be transferred to another license. Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 ABB Contronic P . 8/2 PCS 7/505 Operator System .4/6 Alarm management . 2/7 PCS 7/505 OS Engineering Station .4/4 PCS 7/90 Operator System .6/6 PCS 7/90 OS Engineering Station .6/4PCS 7/APACS+ Operator System.3/11 Bailey INFI 90/NET 90. 6/2 PCS 7/APACS+ OS Engineering Station .3/14 PCS 7/OPEN OS .10/2 PCS 7/OPEN OS Engineering Station .10/4 Contronic P . 8/2 PCS 7/OPEN OS Operator System.10/6 PCS 7/OPMC OS Engineering Station.5/4 PCS 7/OPMC Operator System .5/5 PCS 7/TM-EA .2/4PCS 7/TM-OCX (NORA) .2/6 Database Automation . 1/11 DP/FFLink. 11/2DP/IO Bus Link. 3/4, 3/7 ES 902 connector . 2/14 Redundancy cable .3/6 FOUNDATION Fieldbus . 11/2 FTA modules . 7/3 SIMATIC BATCH .2/7, 3/12, 3/15 SIMATIC PCS.4/2Smart Alarm Hiding .2/7 Gateway CM104_TSAA . 9/2Gateway GT104CS . 2/15 GF blocks (TELEPERM M) . 2/7 Third-party controller .10/2TISTAR .4/2 Honeywell TDC . 7/2 Transition Board.3/4 IEM. 3/17Industrial Ethernet Module. 3/17Invensys Triconex . 9/2 K
Coupling package (PCS 7/TM-OS). 2/6, 2/11
M
M bus . 3/11
Memory Calculator. 3/5, 3/8
N
Node-to-Node redundancy. 3/9
NORA. 2/6
N-PCI . 2/14
O
OpenPMC . 5/2
Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 Ordering data summary 6AV6 371-1CF07-0AX0 . 10/7 6EQ2 013-0CE00-0XA0 .3/106EQ2 013-0CE10-0XA0 .3/6, 3/10 6BQ3 074-2AA03-0CA0 . 5/6 6EQ2 013-0CE20-0XA0 .3/10 6DL4 400-1AA . 11/2 6EQ2 013-0CE60-0XA0 .3/10 6DL5 900-8AX03-8YX8 . 2/3 6EQ2 013-1CE00-0XA0 .3/6, 3/10 6DP1 724-8BA . 2/14 6EQ2 014-0CE00-0XA0 .3/6 6DS5 037-1AX . 2/8, 2/11 6EQ2 020-0AB12-5XX0 .3/17 6DS5 128-1XX00-2XX3 . 2/9 6ES7 648-0DC40-0AA0 .3/17 6DS5 128-1XX00-2XX4 . 2/96DS5 128-1XX03-2XX4 . 2/9 6ES7 650-0NF17-0YX0 .2/7, 2/11 6DS5 128-1XX70-2XX4 . 2/9 6ES7 650-0NG17-0YA0 .2/8 6DS5 128-1XX73-2XX4 . 2/9 6ES7 650-0NG17-0YB0 .2/8 6DS5 143-1AX . 2/8 6ES7 650-0NG17-0YX0 .2/8 6DS5 143-1AX . 2/11 6ES7 650-0NH17-0YX0 .2/8, 2/11 6DS8 208-8KC . 2/14 6ES7 652-5CX07-0YE5 .4/7, 6/7 6DS8 210-8MB . 2/14 6ES7 654-8EM.-.B. 3/6 6DS8 210-8MC . 2/14 6ES7 654-8EN.-.B. 3/10 6DS8 210-8SC . 2/146DS8 211-8AD . 2/14 6ES7 656-8EM.-.B. 3/6 6DS8 211-8ED . 2/14 6ES7 656-8EN.-.B. 3/10 6DS8 211-8SB . 2/14 6ES7 658-2CX07-0YA5 .3/13, 4/7, 5/6, 6/7 6DS8 211-8SC . 2/14 6ES7 658-2CX17-0YA5 .10/7 6DS8 212-8EC . 2/14 6ES7 658-5AF17-0YA5 .2/11 6DS8 212-8MB . 2/146DS8 212-8MC . 2/14 6ES7 902-1AC00-0AA0 .10/7 6DS8 212-8SC . 2/14 6GK1 161-3AA01 .2/9, 2/12 6DS9 200-8AA . 2/14 6GK1 162-3AA00 .2/12 6EQ2 000-1AX16-2BB5 . 3/16 6GK1 716-0HB71-3AA0 .2/9, 2/12 6EQ2 000-1XX07-3BE5 . 3/16 6GK1 716-0HB71-3AC0 .2/9, 2/12 6EQ2 000-2AB07-3BA0 . 3/12 6GK1 716-1CB71-3AA0 .2/9, 2/12 6EQ2 000-2BB07-3BA0 . 3/12 9AE4 100-1EA00 .2/15 6EQ2 000-2DB07-3BA0 . 3/12 UPH:16413-16 .3/13 6EQ2 000-2EB07-3BA5 . 3/16 UPH:39PSR6OVP .3/10 6EQ2 000-2XX07-3BE0 . 3/136EQ2 000-3AE07-3BA0 . 4/76EQ2 000-3BE07-3BA0 . 4/76EQ2 000-3DE07-3BA0 . 4/76EQ2 000-3EB07-3BA5 . 3/166EQ2 000-3ED07-3BA5 . 4/56EQ2 000-3EE07-3BA5 . 4/56EQ2 000-3XX07-3BE0 . 4/76EQ2 000-3XX07-3BE5 . 4/56EQ2 000-5XX07-2BB0 . 3/166EQ2 000-6XX07-2BB0 . 3/13 6EQ2 001-1BB17-3BA5 . 10/56EQ2 001-1XX17-3BA5 . 10/56EQ2 001-2AA17-3BA0 . 10/76EQ2 001-2BA17-3BA5 . 10/56EQ2 001-2GA17-3BA0 . 10/76EQ2 001-2HA17-3BA0 . 10/76EQ2 001-2XX17-3BA0 . 10/7 6EQ2 003-1BA07-3BA5 . 6/56EQ2 003-1BD07-3BA5 . 6/56EQ2 003-1XX07-3BE5 . 6/56EQ2 003-2AA07-3BA0 . 6/76EQ2 003-2GA07-3BA0 . 6/76EQ2 003-2HA07-3BA0 . 6/76EQ2 003-2XX07-3BE0 . 6/7 6EQ2 008-1BA07-3BA5 . 5/46EQ2 008-2AA07-3BA0 . 5/66EQ2 008-2GA07-3BA0 . 5/66EQ2 008-2HA07-3BA0 . 5/6 6EQ2 012-1BA10-3BA0 . 7/46EQ2 012-1BB10-2BA0 . 7/46EQ2 012-1BC11-4BA0 . 7/46EQ2 012-1BC21-4BA0 . 7/46EQ2 012-1BD11-3BA0 . 7/46EQ2 012-1BD21-3BA0 . 7/46EQ2 012-1BD32-3BA0 . 7/46EQ2 012-2BD30-0BA0 . 7/46EQ2 012-2BE30-0BA0 . 7/4 Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 Catalog improvement suggestions Your adress
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I IA SE ITS PRI 4
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Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 Conditions of sale and delivery
Export regulations
An exact explanation of the metal factor and the text of the Terms and Conditions of Sale and Delivery
Comprehensive Terms and Conditions of Sale and Delivery are By using this catalog you can acquire hardware and software available free of charge from your local Siemens business office products described therein from Siemens AG subject to the fol- under the following Order Nos.: lowing terms. Please note! The scope, the quality and the condi- • 6ZB5310-0KR30-0BA1 tions for supplies and services, including software products, by (for customers based in Germany) any Siemens entity having a registered office outside of Ger-many, shall be subject exclusively to the General Terms and • 6ZB5310-0KS53-0BA1 Conditions of the respective Siemens entity. The following terms (for customers based outside Germany) apply exclusively for orders placed with Siemens AG.
or download them from the Internethttp://www.siemens.com/automation/mall For customers with a seat or registered office in Germany
(Germany: Industry Mall Online-Help System) The "General Terms of Payment" as well as the "General Condi-tions for the Supply of Products and Services of the Electrical and Electronics Industry" shall apply.
■ Export regulations
For software products, the "General License Conditions for Soft- The products listed in this catalog / price list may be subject to ware Products for Automation and Drives for Customers with a European / German and/or US export regulations.
Seat or registered Office in Germany" shall apply.
Therefore, any export requiring a license is subject to approval For customers with a seat or registered office outside of
by the competent authorities.
According to current provisions, the following export regulations The "General Terms of Payment" as well as the "General Condi- must be observed with respect to the products featured in this tions for Supplies of Siemens, Automation and Drives for Cus- catalog / price list: tomers with a Seat or registered Office outside of Germany" shall apply.
Number of the German Export List For software products, the "General License Conditions for Soft-ware Products for Automation and Drives for Customers with a Products marked other than "N" require an export Seat or registered Office outside of Germany" shall apply.
license. In the case of software products, the export des- ignations of the relevant data medium must also The dimensions are in mm. In Germany, according to the Ger- be generally adhered to.
man law on units in measuring technology, data in inches only Goods labeled with an "AL" not equal to "N" are apply to devices for export. subject to a European or German export authori- Illustrations are not binding.
zation when being exported out of the EU.
Insofar as there are no remarks on the corresponding pages, Export Control Classification Number - especially with regard to data, dimensions and weights given - Products marked other than "N" are subject to a these are subject to change without prior notice.
reexport license to specific countries.
The prices are in € (Euro) ex works, exclusive packaging.
In the case of software products, the export The sales tax (value added tax) is not included in the prices. designations of the relevant data medium must It shall be debited separately at the respective rate according to also be generally adhered to.
the applicable legal regulations.
Goods labeled with an "ECCN" not equal to "N" Prices are subject to change without prior notice. We will debit are subject to a US re-export authorization.
the prices valid at the time of delivery.
Surcharges will be added to the prices of products that contain Even without a label or with an "AL: N" or "ECCN: N", authoriza- silver, copper, aluminum, lead and/or gold if the respective basic tion may be required due to the final destination and purpose for official prices for these metals are exceeded. These surcharges which the goods are to be used. will be determined based on the official price and the metal fac- The deciding factors are the AL or ECCN export authorization tor of the respective product.
indicated on order confirmations, delivery notes and invoices.
The surcharge will be calculated on the basis of the official price Errors excepted and subject to change without prior notice.
on the day prior to receipt of the order or prior to the release order.
I IA/DT /VuL_ohne MZ/En 12.05.09 The metal factor determines the official price as of which the metal surcharges are charged and the calculation method used. The metal factor, provided it is relevant, is included with the price information of the respective products.
Siemens ST PCS 7.2 · October 2009 Siemens AG 2009 Industry Automation, Drive Technologies and Low Voltage Distribution Further information can be obtained from our branch offices listed
in the appendix or at www.siemens.com/automation/partner
Interactive Catalog on DVD
for Industry Automation, Drive Technologies and SINUMERIK & SIMODRIVE Low Voltage Distribution Automation Systems for Machine Tools SINUMERIK & SINAMICS Automation Systems for Machine Tools Variable-Speed Drives SIMOTION, SINAMICS S120 and SINAMICS G110, SINAMICS G120 Motors for Production Machines Standard Inverters SINAMICS G110D, SINAMICS G120D The Basic Positioning Drive Distributed Inverters SINAMICS G130 Drive Converter Chassis Units SINAMICS G150 Drive Converter Cabinet Units Controls and Distribution – SINAMICS GM150, SINAMICS SM150 SIRIUS, SENTRON, SIVACON Controls and Distribution – SINAMICS S120 Chassis Format Units and Technical Information SIRIUS, SENTRON, SIVACON SINAMICS S150 Converter Cabinet Units SICUBE System Cubicles and Cubicle Air-Conditioning LV 50 Three-phase Induction Motors SIDAC Reactors and Filters SIVACON 8PS Busbar Trunking Systems • H-compact PLUS Asynchronous Motors Standardline Power Supply and System Cabling
Synchronous Motors with Permanent-Magnet Power supplies SITOP power and LOGO! Power Technology, HT-direct System cabling SIMATIC TOP connect SIMOREG DC MASTER 6RA70 Digital Chassis Process Instrumentation and Analytics
SIMOREG K 6RA22 Analog Chassis Converters Field Instruments for Process Automation PDF: SIMOREG DC MASTER 6RM70 Digital Converter PDF: Indicators for panel mounting Cabinet Units SIREC Recorders and Accessories SIMOVERT PM Modular Converter Systems SIPART, Controllers and Software PDF: Products for Weighing Technology MICROMASTER 420/430/440 Inverters Process Analytical Instruments MICROMASTER 411/COMBIMASTER 411 PDF: Process Analytics, SIMOVERT MASTERDRIVES Vector Control Components for the System Integration SIMOVERT MASTERDRIVES Motion Control Synchronous and asynchronous servomotors for SIMATIC HMI
SIMOVERT MASTERDRIVES Human Machine Interface Systems SIMODRIVE 611 universal and POSMO SIMOTION, SINAMICS S120 and Motors for Production Machines SIMATIC Industrial Automation Systems
Products for Totally Integrated Automation and The Basic Positioning Drive SIMATIC PCS 7 Process Control System Add-ons for the SIMATIC PCS 7 IEC Squirrel-Cage Motors Process Control System MOTOX Geared Motors Migration solutions with the SIMATIC PCS 7 Process Control System Automation Systems for Machine Tools SIMODRIVE pc-based Automation • Motors• Converter Systems SIMODRIVE 611/POSMO SIMATIC Control Systems Automation Systems for Machine Tools SINAMICS SIMATIC NET
• Drive System SINAMICS S120 Industrial Communication Drive and Control Components for Hoisting Equipment Mechanical Driving Machines Flender Standard Couplings Sensors for Factory Automation Electrical Installation Technology
PDF: ALPHA Distribution Boards and Terminal Blocks Applications and Products for Industry are part of the PDF: ALPHA 8HP Molded-Plastic Distribution System interactive catalog CA 01 PDF: BETA Low-Voltage Circuit Protection PDF: DELTA Switches and Socket Outlets TELEPERM M Process Control System
PDF: GAMMA Building Management Systems PDF: AS 488/TM automation systems PDF: These catalogs are only available as pdf files. IA DT LV/3U/En 05.10.09 Siemens AG 2009 The information provided in this catalog contains descriptions or characteristics of performance which in case of actual use do not Subject to change without prior notice always apply as described or which may change as a result of further development of the products. An obligation to provide Industrial Automation Systems the respective characteristics shall only exist if expressly agreed in the terms of contract. Availability and technical specifications are Printed in Germany subject to change without notice.
All product designations may be trademarks or product names Siemens AG 2009 of Siemens AG or supplier companies whose use by third parties for their own purposes could violate the rights of

Source: https://www.industry.siemens.nl/automation/nl/nl/industriele-automatisering/PCS7/simatic-pcs7/Documents/Catalogus_PCS7_Migration_en.pdf